Advance Adapters 50-9925 - Manual (Page 2)

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand the modifications or changes that will be required to complete
your conversion, we strongly recommend that you contact our sales department for more information. This Instruction Sheet is only to be used for the assembly
of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque vales, wiring diagrams and
other related equipment. These manuals are normally available at automotive dealerships and parts stores.
ADVANCE ADAPTERS, INC. P/N: 50-9925
P.O. Box 247, 4320 Aerotech Center Way New Item: (12-01)
Paso Robles, CA 93447 PAGE: 2 OF 3
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 07-08-04
ZF 5 SPEED and C6
TO DANA 300 TRANSFER CASE
AA parts & stock parts assembled. AA shaft & bearing with stock parts
5. Install the new bearing onto the new input shaft. Install both components into the stock retainer and install the stock
snap ring.
6. Install the input drive gear onto the input shaft and retain it with the stock snap ring. Make sure the gear is installed
so that the cogged side of the gear is facing away from the bearing.
7. Install the new seal provided in the kit with the open side towards the transfer case.
8. Apply Loctite 515 or equivalent sealant to the retainer surface and install into the Dana 300 transfer case. Make sure
the pocket bearing is installed in the Dana 300 output shaft.
9. Bolt the retainer to the transfer case using the stock bolts. Torque to 10 ft./lbs.
10. This kit fits the ZF & C6 4WD transmission only. The stock 4WD output shaft should have a stickout of .710" from
the rear of the transmission. This shaft must be shortend to a .250" stickout.
11. Install a silicone sealant on both sides of the gasket and install the transfer case to the adapter. Note: The gasket will
only fit onto the transfer case in one rotation.
12. This adapter allows you the option to rotate the transfer case in 4 rotation options. Once the desired rotation is obtained,
secure the transmission to the adapter using the hex head bolts.
If for any reason the two bolt surfaces do not slide together, DO NOT FORCE OR PULL TOGETHER with the bolts.
If you have any questions, please call 1-800-350-2223 for technical assistance.