Advance Adapters 50-6804 - Manual

KIT CONSISTS OF:
No. Qty Part No. Description
ADVANCE ADAPTERS INC. P/N: 50-6804
P.O. Box 247, 4320 Aerotech Center Way New Item: (10/04)
Paso Robles, CA 93447 PAGE 1 OF 4
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 08-16-10
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that
a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at
automotive dealerships and parts stores.
OPTIONAL ITEMS:
Part No. Description
1. 1 51-6800 ADAPTER CASTING (Ref: 711168)
2. 1 716202 1987-95 27 SPLINE INPUT
3. 1 * 716325A NEEDLE BEARING
4. 1 716511 O-RING
5. 1 716517 GASKET, NP208 T/C
6. 1 716729 SEAL (NAT. #456057) (ADAPTER)
7. 1 716760 NP231 INPUT SEAL
8. 3 723704 3/8" LOCKWASHERS
9. 1 723721 3/8"-16 x 1" H.H.C.S.
10. 4 723729 S.H.C.S. 3/8"-16 x 1-3/4" LG.
11. 2 723730 S.H.C.S. 3/8-16 x 1-1/4" LG.
12. 1 JP001 JEEP INSTRUCTION MANUAL
* INSTALLED AT ADVANCE ADAPTERS
GM 4WD TH350 AUTO TO JEEP NP231
TRANSFER CASE (27-SPLINES) UP TO 1995
GM TH350 AUTOMATIC
The General Motors TH350 has a case length of 21-1/2", and is available in two different engine-to-transmission bolt
patterns. The case is available with a Chevy bolt pattern that has the top two holes 8-1/4 apart or in a Buick bolt pattern
that has the top two holes 7" apart. The rear side of the transmission case should have a square bolt pattern that uses 4
bolts. There are several various lengths of output shafts that the TH350 transmissions have been furnished with. This kit
is designed around the 4WD version having an approximate output shaft stickout of 1". The rear transmission support is
located in the main case just forward of the tailhousing connection. This can be used for supporting this crossmember on
some installations, but most of our kits provide support on the new adapter housing.
When installing the new transfer case adapter, make sure that the transfer case input sleeve and the output shaft do not
bottom out. We have found on occasion that a transmission output shaft may be slightly longer than we have allowed for;
and when coupling into the transfer case, we find a small amount of interference. The adapter housing and shaft must be
assembled to the back of the transmission without interference.
DO NOT FORCE THE NEW TAILHOUSING ONTO
THE TRANSMISSION. If assistance is needed, please feel free to call us on our toll free number, 1-800 350-2223.
When assembling the adapter housing to the transmission case, we have provided you with a new square type O- ring seal
to prevent fluid leakage. This O-ring seal is a stock GM item that is used on all TH350 installations.
This adapter can be used on either Jeep Wranglers 1987 & newer or Jeep Cherokees 1984 & newer. The only difference
is the transfer case shifter linkage. The adapter is 1-1/2" thick and will provide an overall transmission assembly length
of 23". On this conversions, you can anticipate driveshaft modifications.
716008 Crossmember mount
NOTE: This kit will not work
with a Tera low 4:1 NP231 kit.