Advance Adapters 50-6309 - Manual (Page 2)

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand the modifications or changes that will be required to complete
your conversion, we strongly recommend that you contact our sales department for more information. This Instruction Sheet is only to be used for the assembly
of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque vales, wiring diagrams and
other related equipment. These manuals are normally available at automotive dealerships and parts stores.
ADVANCE ADAPTERS, INC. P/N: 50-6309
P.O. Box 247, 4320 Aerotech Center Way New Item: (01/98)
Paso Robles, CA 93447 PAGE: 2 OF 3
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 03-10-09
GM 700R-4 4X4 APPLICATION TO DANA 300
7. Install the new seal provided in the kit - the open side towards the transfer case.
8. Apply Loctite 515 or equivalent sealant to the retainer surface and install into
the Dana 300 transfer case. Make sure the pocket bearing is installed in the
Dana 300 output shaft
(illustrated in photo right) .
9. Bolt retainer to the transfer case using the stock bolts. Torque to 10 ft./lbs.
10. This kit fits the 700R 4WD transmission only. The stock 4WD output shaft must
be shortened to a stickout of 2.750" from the rear of the transmission.
11. Install the adapter to the 700R using the metric bolts and lock washers. Make
sure you install the square o-ring between the adapter and the transmission.
12. The transfer case should be test-fitted to the adapter to check for shaft
engagement. Make sure the transfer case fits flush up to the adapter surface.
If not, check for burrs on the shafts and/or output shaft cut off length.
Never pull the transfer case to the adapter
using the bolts to draw these components together. The adapter also provides an option of two rotation angles for
the transfer case (stock rotation is 35 degrees).
13. Install a silicone sealant on both sides of the gasket and install the transfer case to the adapter. Note: The gasket will
only fit onto the transfer case in one rotation.
14. Install the nuts onto the new stud bolts and Loctite to secure.
If for any reason the two bolt surfaces do not slide together, DO NOT FORCE OR PULL TOGETHER with the bolts.
If you have any questions, please call 1-800-350-2223, for technical assistance.
New input shaft & stock parts assembled. AA shaft & bearing with stock parts