Advance Adapters 50-2707 - Manual

ADVANCE ADAPTERS INC. P/N: 50-2707
P.O. Box 247, 4320 Aerotech Center Way New Item: (10/96)
Paso Robles, CA 93447 PAGE 1 OF 2
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 04-30-10
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that a
service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at automotive
dealerships and parts stores.
KIT CONSISTS OF:
No.
Qty Part No. Description
TH350 TO BRONCO DANA 20 TRANSFER CASE
1. 1 51-0209 CASTING - NV4500 TO BRONCO DANA 20
2. 1 51-6800 THIN CASTING - TH350 TO JEEP NEW PROCESS
3. 1 52-0209 SPUD SHAFT - NV4500/BRONCO DANA 20
4. 1 52-6801 SHAFT - TH350 TO 23 SPLINE
5. 1 715541 SHIFTER LINKAGE BRACKET
6. 1 716062 GM TH350 BUSHING
7. 1 716223 BEARING RETAINER
8. 1 716312 BEARING
9. 1 716455 SNAP RING
10. 1 716511 "O" RING
11. 1 716513 T/C GASKET
12. 1 716517 GASKET- NP208 T/C
13. 1 716713 SEAL
14. 1 716714 O-RING FOR INDEX RETAINER
15. 4 723729 S.H.C.S. 3/8-16 X 1-3/4
16. 6 723701 NUT 3/8"-16 PLATED
17. 6 723704 LOCK WASHER 3/8" PLATED
18. 6 723711 STUD BOLT 3/8"-16 x 2" LG
19. 6 723740 H.H.C.S. 3/8"-16 x 1-1/2"
NOTE NOTE NOTE NOTE NOTE :::::
This adapter will only work with
the "T" style shifter. If your
vehicle has a "J" style, it will
need to be replaced
Optional items:
Part# 712588
(GM Trans x Ford Small Block)
SPECIAL INSTRUCTIONS:
This adapter kit is designed for exclusive use with a GM TH350 transmission. The overall length of this transmission
with the adapter is 24.00". Since this application is for a Ford Early Bronco Model 20 transfer case, you will need to
consider how to couple the TH350 to the Ford engine. We offer
P/N 712588 which will allow you to obtain this
conversion.
This kit is supplied with a new spud shaft, bearing, and seal. These components will need to be installed into our
alignment retainer, along with the stock Bronco Dana drive gear. Make sure all snap rings are in place. Install the O-
ring on the retainer along with a small amount of R.T.V. Blue silicone, then install the retainer to your transfer case.
Bolt the adapter ring to the Dana 20 using the (6) S.H.C.S. bolts. Rotate the spud shaft to check for proper installation.
When assembling the transmission to the transfer case, DO NOT FORCE the two gear boxes together. If the shaft
is too long, there is the possibility of pre-loading the transmission bearings, causing premature failure. Take the extra
time to make sure that the shafts do not bottom out internally. If there is any interference problem, it may be necessary
to grind the end of the new output shaft to obtain the proper length.