Advance Adapters 50-1601 - Manual (Page 2)

4L80E TO TOYOTA
LAND CRUISER 16 SPLINE FJ40
INSTALLATION INSTRUCTIONS: When installing the new transfer case adapter, make sure that the coupler and the
output shaft do not bottom out. We have found on occasion that the cut off location of the transmission output shaft may
be slightly longer than what we have allowed for. When coupling the adapter housing and spud shaft to the back of the
transmission, there should not be any interference.
DO NOT FORCE THE NEW TAILHOUSING ONTO THE
TRANSMISSION. If assistance is needed, please feel free to call the number listed above. When assembling the adapter
housing to the transmission case, we have provided you with a new gasket to prevent fluid leakage. This gasket is a stock
GM item that is used on all 4L80E installations.
On most installations, a slight pan modification will be required for clearance of the front universal yoke. This modification
will be necessary on both the metal pan and the aluminum transmission case. The area where the pan and case come together
(that has the bolt holding the two) will need to be ground down almost even with the body of the bolt. The bolt may need
to be replaced with a socket head cap screw. These modifications can be done with the pan still attached to the transmission
case. The metal pan will need the corner recessed approximately 1/2". These modifications should be made prior to
assembly into the vehicle. In order to allow for additional front driveline clearance, we recommend that the engine and
transfer case be offset to the driver's side on vehicles having front driveshafts located on the passenger's side. On Jeep
and Toyota Land Cruiser conversions, this can be approximately 1" offset of centerline.
All installations will require the use of a transmission cooler. The cooler can be either installed in the radiator or a remote
location is acceptable. The transmission shift control should be a cable linkage.
The back of the adapter must have a sealed bearing installed with the snap ring. The bearing will then index into the transfer
case. This bearing is trapped between the adapter housing and the transfer case.
The stock transfer case shift linkage must have a new mounting bracket fabricated. We do not offer any brackets for this
stock linkage.
ADVANCE ADAPTERS INC. P/N: 50-1601
P.O. Box 247, 4320 Aerotech Center Way
Paso Robles, CA 93447
PAGE 2 OF 3
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 03-23-09
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete
your conversion, we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly
of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams
and other related equipment. These manuals are normally available at automotive dealerships and parts stores.