Advance Adapters 50-0430 - Manual

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific types of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand the modifications or changes that will be required to complete
your conversion, we strongly recommend that you contact our sales department for more information. This Instruction Sheet is only to be used for the assembly
of Advance Adapter components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque vales, wiring diagrams and
other related equipment. These manuals are normally available at automotive dealerships and parts stores.
ADVANCE ADAPTERS, INC. P/N: 50-0430
P.O. Box 247, 4320 Aerotech Center Way New Kit: (02/03)
Paso Robles, CA 93447 PAGE: 1 OF 4
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 05-01-13
GM 4L60E TO NP TRANSFER CASES (23SPL)
KIT CONSISTS OF:
No. Qty Part No. Description
OPTIONAL ITEMS:
Qty Part No. Description
1. 1 51-0405 4L60E / UNIVERSAL ADAPTER
2. 1 51-6800 ADAPTER CASTING (Ref: 711168)
3. 1 52-9101 700R-4 SHAFT (23-Splines)
4. 1 300619 RELUCTOR SENSOR
5. 1 716079 22mm PLUG
6. 1 716072 RELUCTOR RING CLAMP RING
(
One piece reluctor, bolt torque 10 ft-lbs. )
7. 1 716082 700R PLASTIC WASHER
8. 1 716511 O-RING (51-6800 CASTING)
9. 1 716517 GASKET, NP208 T/C
10. 1 716729 SEAL (NAT. #456057) (ADAPTER)
11. 6 720015 10mm FLAT WASHER (USE ON 10mm BOLTS)
12. 6 720037 10mm x 1.5mm x 35mm H.H.C.S. (INTO 4L60 CASE)
13. 6 720038 10mm LOCK WASHER (USE ON 10mm BOLTS)
14. 4 720046 S.H.C.S. 10mm-1.5 X 40mm LG. (51-6800 TO THE 51-0405)
15. 6 723701 NUT 3/8"-16 PLATED (USE ON STUDS)
16. 6 723704 3/8" LOCKWASHERS (USE ON STUDS)
17. 6 723711 STUD BOLT 3/8"-16 x 2" LG (TRANSFER CASE STUDS)
18. 2 723730 S.H.C.S. 3/8"-16 x 1-1/4" LG. (STUD REPLACEMENT)
19. 1 JP001 JEEP INSTRUCTION MANUAL
In 1996, GM produced a newer version of its electronically controlled
4L60E. This 4L60E transmission is 21-1/2" long and has a removable
bellhousing. It has a hex bolt pattern on the output side of the
transmission, similar to a TH400.
The kit which you have purchased was designed not only to
adapt the 4L60E to the NP231 case, but also to maintain the
pulse generator to run the computer. We have included a
700R4 shaft in this kit to be installed in the transmission. Once
installed in the transmission, you may begin to assembly the
pulse system on the transmission. First is the reluctor ring.
This clamp-on reluctor ring fits over the stock governor gear on
the supplied output shaft. It creates 40 pulses for each revolution
of the output shaft for the drivetrain control module. We have
provided two reluctor sensor locations to choose from in the adapter.
The hole not being used will need to be plugged with the brass plug
provided.
1 716008 Crossmember mount