Advance Adapters 50-0210 - Manual (Page 2)

NEW VENTURE MODEL 4500 5 SPEED
TO JEEP DANA 20 6 SPLINE T/C
SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the components will
void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion, we strongly recommend
that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter components. We recommend that
a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment. These manuals are normally available at
automotive dealerships and parts stores.
ADVANCE ADAPTERS INC. P/N: 50-0210
P.O. Box 247, 4320 Aerotech Center Way New Item: (08/94)
Paso Robles, CA 93447 PAGE 2 OF 4
Telephone: (800) 350-2223 Fax: (805) 238-4201 Page Rev. Date: 04-26-10
NOTE:
1. This adapter is designed for exclusive use of the 4WD General Motors version of the New Venture Model 4500
transmission. You must use this transmission due to the length and spline size of the output shaft. The shaft must
be shortened to the 4.498" cutoff length. In order to cut the shaft off, you will need to remove the tailhousing.
The shaft can be cutoff using and abrasive cutoff saw or a skill saw equipped with a special metal cutting blade.
Be sure to use safety glasses during this procedure.
You must remove the harmonic balancer and install the 2 piece
set collar.
2. The assembly of the adapter plate to the transfer case should be very much like the originally transmission that
is being replaced. A new flat washer and nut are provided for holding the output gear in position inside the transfer
case.
3. The alignment between the new adapter housing and transfer case must be performed by the bearing retainer
that has been included with the adapter. A new sealed bearing has been provided for keeping the two fluids
separated. The bearing retainer is available only for large hole transfer cases. Make sure that you have the proper
bearing retainer before assembly is completed.
(Note: If you have a small hole transfer case, please contact
the number listed above for more information.)
4. The transfer case shift controls will need to be modified for use with the new transmission.