Synergy 8554 - 94-02 Dodge Truck Track-Bar Conversion Bracket - Manual (Page 11)

13) Install the 5” long ½-13 UNC bolt from the top as to prevent the bolt from rubbing the steering shaft.
To do this, remove the two bottom steering box bolts and loosen the top bolt as to be able to pivot the
steering box and gain access to the top of the cross-member. Bolt should be installed as pictured below:
14) Once all bolts have been started, snug them all down and torque in the following order.
o 5/8-18 UNF - 200 ft-lbs.
o Steering box bolt – 140 ft-lbs
o
½”-13 UNC – 90 ft-lbs
o 5/16-18 UNC – 24 ft-lbs
15) This kit is designed to use Synergy 8550-02 Dodge TB. Refer to the instructions included with the
8550-02 track bar for installation.
o Install the TB at the frame side using the 9/16-12 x 3” long bolt provided in the kit. Use a
washer under both the bolt head and under the stover nut. (Do not tighten)
o Wait to install the axle side bolt once the vehicle is sitting on the ground under its own weight.
Re-use the stock track bar mounting bolts and torque to 125 ft-lbs. It helps to have someone turn
the steering wheel to help align the bushing to the bracket hole when inserting the bolt.
o Torque the frame side TB bolt to 145 ft-lbs.
o Recheck torques after 100 miles of driving.