SkyTrak 8042 Operation Manual - Manual (Page 3)

Table of Contents
1 ã 2003 JLG Industries, Inc.
Introduction
The Manual....................................2
Replacement Parts ........................2
Reports ..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols .......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations .........14
Equipment Considerations ..........20
Operation
Operator Controls ........................23
Instruments and Indicators ..........34
Optional Controls.........................44
Pre-Operation Inspection.............54
Normal Starting............................55
Cold Starting................................56
Jump Starting ..............................57
Refueling .....................................58
Stabil-TRAK System....................60
Operating.....................................63
Using The Capacity Chart ...........72
Fork Ratings ................................81
How To Pick, Carry & Place A
Load..........................................82
Elevating Personnel.....................82
Using Other Attachments ............87
Shut-Off .......................................88
Emergency Operations
Towing A Disabled Vehicle..........89
Emergency Boom Lowering ........91
General Maintenance
General Maintenance ................104
Maintenance Schedule And
Checklist .................................105
1. Lubrication Points ..............110
2. Air Cleaner And Restriction
Indicator.............................112
3. Engine Cooling System .....116
4. Engine Oil And Filter .........119
5. Engine Fuel System ..........123
6. Engine Fan Belt.................128
7. Hydraulic Oil and Filter ......129
8. Transmission Oil and
Filter ..................................133
9. Axle Oil ..............................136
10. Brake Disk Inspection .......138
11. Wheel End Oil ...................142
12. Wheels and Tires ..............144
13. Batteries ............................146
14. Fuse and Relay
Replacement .....................148
15. Boom Chains and Wear
Pads ..................................152
Storage and Transport ..............167
Storage......................................167
Transport ...................................168
Test Procedures
Stabil-TRAK System Test..........169
Parking Brake/Transmission
De-Clutch Test Procedures ....173
Four Wheel Steer Indexing
Procedure...............................175
Specifications
Fluid & Lubrication Capacities...176
Tires ..........................................177
Weights .....................................178
Vehicle Dimensions...................178
Electrical System.......................179
Engine .......................................180
Index .............................................181
Accident Prevention Tags