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Caution, Warning – Bryant 604D--A User Manual

Page 19

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604D----A Sequence of Operation

a. CONTINUOUS FAN

(1.) Thermostat closes circuit R to G energizing the

blower motor for continuous fan.

b. COOLING MODE

(1.) If indoor temperature is above temperature set

point, thermostat closes circuits R to G, R to Y and
R to O--The unit delivers cooling airflow.

c. ELECTRIC HEATING MODE

(1.) Thermostat closes circuit R to W/W1, or W2 and R

to G. There are no on or off delays.

d. HEAT PUMP HEATING MODE

(1.) Thermostat closes circuits R to G and R to Y. The

compressor, indoor and outdoor fans are energized.

e. HEAT PUMP HEATING WITH AUXILIARY

ELECTRIC HEAT

(1.) Thermostat closes circuits R to G, R to Y and R to

W/W1 or W2. The compressor, indoor and outdoor
fans are energized, as well as the electric heat
relays.

f. DEFROST MODE

The defrost mode is automatically energized by the

defrost board during heating mode. The defrost board
energizes “O” (reversing valve) and “W2” (electric
heat). It also de--energizes the outdoor fan. When defrost

is complete, unit will return to heating mode. If room
thermostat is satisfied during defrost, unit will shut

down and restart in defrost on next call for heat.

Checking and Adjusting Refrigerant Charge

The refrigerant system is fully charged with Puron (R--410A)

refrigerant and is tested and factory sealed.
NOTE:

Adjustment of the refrigerant charge is not required

unless the unit is suspected of not having the proper Puron
(R--410A) charge.
A subcooling charging chart is attached to the inside of the

compressor access panel (see Fig. 20). The chart includes the

required liquid line temperature at given discharge line pressures
and outdoor ambient temperatures.
An accurate thermocouple-- or thermistor--type thermometer, and a
gauge manifold are required when using the subcooling charging

method for evaluating the unit charge. Do not use mercury or small

dial--type thermometers because they are not adequate for this type
of measurement.
NOTE: Allow system to operate for a minimum of 15 minutes
before checking or adjusting refrigerant charge.
IMPORTANT:

When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.
Proceed as follows:

1. Remove caps from low-- and high--pressure service fittings.
2. Using hoses with valve core depressors, attach low-- and

high--pressure gauge hoses to low-- and high--pressure

service fittings, respectively.

3. Start unit and let run until system pressures stabilize.
4. Measure and record the following:

a. Outdoor ambient--air temperature (°F [°C] db).

b. Liquid line temperature (°F [°C]) at TXV.

c. Discharge (high--side) pressure (psig).

d. Suction (low--side) pressure (psig) (for reference only).

5. Using Cooling Charging Charts compare outdoor--air

temperature (°F [°C] db) with the discharge line pressure

(psig) to determine desired system operating liquid line
temperature (See Fig. 17).

6. Compare actual liquid line temperature with desired liquid

line temperature. Using a tolerance of ±2°F (±1.1°C), add

refrigerant if actual temperature is more than 2°F (1.1°C)

higher than proper liquid line temperature, or remove
refrigerant if actual temperature is more than 2°F (1.1°C)

lower than required liquid line temperature.

NOTE:

If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

Indoor Airflow and Airflow Adjustments

UNIT OPERATION HAZARD
Failure to follow this caution may result in unit damage.
For cooling operation, the recommended airflow is 350 to

450 cfm for each 12,000 Btuh of rated cooling capacity. For

heating operation, the airflow must produce a temperature

rise that falls within the range stamped on the unit rating

plate.

CAUTION

!

NOTE: Be sure that all supply--and return--air grilles are open,
free from obstructions, and adjusted properly.

ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal

injury or death.
Disconnect electrical power to the unit and install lockout

tag before changing blower speed.

!

WARNING

This unit has independent fan speeds for gas heating and cooling.

In addition, this unit has the field-selectable capability to run two
different cooling fan speeds: A normal cooling fan speed (350~400

CFM/Ton) and an enhanced dehumidification fan speed (As low as
320 CFM/Ton) for use with either a dehumidistat or a thermostat

that supports dehumidification.
The cooling speed is marked “LOW” on the interface fan board

(IFB) (See. Fig. 15) . The factory-shipped settings are noted in

Table 4. There are 4 additional speed tap wires available for use in
either electric heating or cooling (For color coding on the indoor

fan motor leads, see Table 3). The additional 4 speed tap wires are
shipped loose with vinyl caps and are located in the control box,

near the interface fan board (IFB) (See Fig. 15).

Single Cooling Fan Speed Set-up (Dehumidification

feature not used)

To change cooling speed:

1. Remove the vinyl cap off of the desired speed tap wire

(Refer to Table 3 for color coding). Add the wet coil
pressure drop in Table 5 to the system static to determine the

correct cooling airflow speed in Table 4 that will deliver the
nominal cooling airflow as listed in Table 1 for each size.

2. Remove the current speed tap wire from the “LOW”

terminal on the interface fan board (IFB) (See Fig. 15) and
place vinyl cap over the connector on the wire.

3. Connect the desired speed tap wire to the “LOW” terminal

on the interface fan board (IFB).
NOTE: If accessory electric heat is installed, and the
electric heat fan speed is chosen to be the same as the
normal cooling fan speed, the dry airflow must meet or
exceed the minimum airflow speed specified in Table 2 for
the specific size unit.

604D

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