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Operation, Electronic control – A.O. Smith 400A User Manual

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OPERATION

SEQUENCE OF OPERATION

Typical Control/Appliance Operating Sequence

1. When the control is powered, it should display the unit model,

water temperature, setting temperature and heater status.

2. If the control determines that the actual water temperature inside

the tank is below the programmed temperature setpoint less the

differential, a call for heat is activated.

3. The control then performs selected system diagnostic checks.

This includes confirming the proper state of the air/gas switches

and ECO limit device.

4. If all checks are successfully passed, the combustion blower is

energized for the pre-purge cycle.

5. When the pre-purge cycle is complete, power is applied to the

ignitor element for the ignitor warm-up period.

6. At the conclusion of the igniter warm-up period, the gas valve

will open, allowing gas to enter the burner chamber.

7. The igniter will remain on for a short predetermined time period,

then will be turned off.

8. The control will monitor the flame sense probe to confirm a

flame is present. If a flame is not verified within predetermined

time period, the gas valve will immediately be closed, and

the blower will continue to run for approximately 30 seconds

interpurge. The control will try for ignition two more times

before lockout.

9. If a flame is confirmed, the control will enter the heating mode

where it will continue heating the tank water until the setpoint

temperature plus differential is reached. At this point, the gas

valve is closed and the control enters the post-purge cycle.

10. The combustion blower will run for the duration of the post purge

cycle to purge the system of all combustion gases. When the

post purge cycle is complete, the blower is de-energized and

will coast to a stop.

11. The control will now enter the idle state while continuing to

monitor the internal tank water temperature and the state of other

system devices. If the temperature drops below the setpoint

value less differential, the control will automatically return to

step 2 and repeat the entire operating cycle.

ELECTRONIC CONTROL

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Overview

Interaction with the water heater controller is done through an up,

a down and three operation buttons. These buttons are shown

in the following illustration. Operation of the three lower buttons

is defined immediately above them on the screen. The UP and

DN buttons are used to navigate through the menus and make

adjustments to the water heater.

While the water heater is operating, the user interface will display

the desktop screen (if there are no active faults or warnings). An

example of this screen is shown in the following illustration. The

first temperature on this screen is the temperature of the water

inside the tank. The second temperature on this screen is the

Operating Set Point. The Operating Set Point is the temperature

at which the water heater will maintain the water inside the tank.

The third line on the screen is a text description of the Operational

State of the water heater (please see Operating States for more

details).

The row of status icons describe graphically operational details

of the heater. Following is a legend of all the status icons:

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Operating States

In the main desktop screen, there are some specific Operating

States that are indicated on the status line. These are summerized

in the following table:

This manual is related to the following products: