Pypes Performance Exhaust SDT16 - Manual

SDT13/SDT16
409 Stainless Steel Cat-back exhaust systems for
1994-05 Dodge 1500 series
SDT13: 1994-01 1500 119”, 135” &139” WB
SDT16: 2002-05 1500 All wheelbases no Hemi
1. Begin by placing the vehicle on a lift or four jack stands at maximum height to
aid in an easier installation. To help ease the installation, pre-fit all the components into
a complete system on your garage floor, using the diagram provided.
2. Remove the existing exhaust starting with the tailpipe first. Cut the tailpipe
off just behind the muffler, remove. Cut the muffler out next. Remove the pipe from the
muffler to the catalytic converter.
3. Now it’s time to install your new components. Begin by choosing the proper
after cat mid-pipe for your application. Most kits are supplied with two options depending
on cab and wheelbase. It is really simple to determine the one used without measur-
ing, the outlets of the muffler should land just under or just in front of the factory muffler
hanger on the truck. Here is a quick reference chart with approx required cutting mea-
surements:
• SDT13: no trim required. Cut the original muffler off right at the inlet neck.
• SDT16: trim required. Cut the original muffler off right at the inlet neck.
4. Install the proper mid pipe for your application. Be sure to slide the necessary
clamps on the pipe before sliding it into the muffler. With the muffler installed, the outlets
should land closely under the muffler hangers. Install 2 clamps on the outlets of the muf-
fler.
5. You can now install the two over axle pipes onto the outlets of the muffler. The
driver side pipe is bent to travel around the spare tire. Install two HVH11S hangers, one
on each over axle pipe and hang in the factory rubber muffler hangers. The threaded
rod on the hanger allows for height adjustability. Snug up the clamps to hold the muffler
in place.
6. Next, install the PVT10 “S” bend tailpipe extensions. One HVH11S should
be slide over each tailpipe, adjust the threaded rods to the correct hanging height. The
passenger side hanger will slip into the factory rubber hanger. The driver side will require
the provided TPHV6 rubber block hanger to be bolted using 5/16” bolts to the frame rail
approx 18” from the rear bumper.
7. Now install the tips with the HVC21 clamps.
8. Finish the system by making all your final adjustments to position of the muf-
fler, over axle pipes, tailpipes and tips. Now tighten all the clamps and hangers in the
desired locations (Warning: tightened clamps will leave marks in the tubing, making
removal or adjustments extremely difficult) or for the best fit weld all the slip joints. A
minimum of ½” of clearance should be maintained around all piping. All clamps should
be tightened to 65 ft lbs and should be checked after the first 50 miles. The 409 stainless
can be welded with your standard mig welder, and is highly recommended when pos-
sible.
Now it’s time to fire up that muscle truck and enjoy your
new Pypes Performance Exhaust.
Pypes Performance Exhaust
2880 Bergey Road Unit O Hatfield, PA 19440
800-421-3890 (voice) 215-712-9968 (fax)
www.pypesexhaust.com
Thanks again for purchasing your new 409 stainless steel Pypes Performance Ex-
haust Cat-back system. Please be sure to confirm all the components in the kit were
received in your shipment before beginning installation. These kits will include (1)
cat-back mid-pipe adapter, (1) Muffler (2) Over-axle pipes from muffler, (1) LH tailpipe,
(2) PVT10 “S“ bend tailpipe extensions, (2) 12” polished tips, (6/7) 2-1/2”clamps, (1)
3” clamp, (4) HVH11S Clamp/hanger combo, (2)TPHV6 hanger blocks and mounting
hardware. The kit you purchased includes an 18” muffler, you will see the following no-
tation after the system number: (R) RacePro, and (V) Violator. If you find any compo-
nent missing, please contact our office at 800-421-3890 for replacement. Installation
of this kit will require some simple hand tools; box wrenches, deep sockets w/ ratchet,
extension, a saws-all and some penetrating lubricant. For a quicker and tighter instal-
lation, air tools are recommended. Fully welding the system is always recommended
when possible. Technical assistance is available both online at www.pypesexhaust.
com or 800-421-3890. Also our online Installation Gallery is a great assistant during
your installation, www.pypesexhaust.com/pictures.html .
Note: Pypes Performance Exhaust Cat-back truck systems are designed to fit stock
height vehicles with OEM hitches and spare wheel and tire combos. Vehicles with
aftermarket components such as trailer hitches, larger spares or ride height changes
may require modifications to the system for proper fit.
(A) Mid-pipe
(B) Muffler
(C) Over-Axle Pipes
(D) LH Tailpipe
(E) “S“ Bend Tailpipes
(F) Tips
(G) HVH11S Clamp/Hanger
(H) TPHV6 Hanger Block
(A)
(C)
(E)
(F)
(B)
(D)
(C)
(E)
(G)
(H)