Air King 9670 - Manual (Page 2)

IMPORTANT INSTRUCTIONS - OPERATING MANUAL IMPORTANT INSTRUCTIONS - OPERATING MANUAL
2 New 8/04 5084417 3 New 8/04 5084417
GRILL AND BLADE ASSEMBLY (Figures 3 and 4)
NOTE: The assembly of the blade and grill is identical, regardless if the Fan has an oscillating motor or a non-oscillating
motor. One of each is shown in the illustrations below.
1. Install the Rear Grill onto the Motor, lining up the six holes in the grill with the six threaded holes in the Motor. Install (6) 10-32 X 5/16”
Hex Screws through the Rear Grill into the Motor. Securely tighten all (6) screws. (Figure 3)
2. Push the Fan Blade onto the Motor Shaft, centering the Hub facing away from the motor, until it stops against the shaft (Inset A) . Align
Square Head Bolt with flat of the Motor Shaft. TIGHTEN VERY SECURELY WITH AN ADJUSTABLE WRENCH. Failure to securely
tighten the Bolt could result in damage to the Fan and/or personal injury.
3. Hold the Front Grill so that the name, in the center, is right side up and straight across. Starting at the top: Fasten Front Grill to Rear
Grill by sliding the hooked wires on the Front Grill over the outermost ring on the Rear Grill. (Figure 4/ Detail A). The bottom most hooks
will require the use of a flathead screwdriver to complete assembly. Stand behind the Fan. Slip the flat of the screwdriver between the
Front and Rear Grills, next to one of the unfastened hooks.
(Figure 4/ Detail B) Pull screwdriver handle upwards towards the Rear Grill.
Slip the Front Grill hook over the Rear Grill outer ring with a push. Repeat procedure with remaining hooks.
CAUTION: DO NOT BEND WIRES ON THE FRONT OR THE REAR GRILLS.
Figure 3
Inset A
Oscillating Motor Shown
I-BEAM MOUNT INSTALLATION (Figure 1 and 2)
1. Open one tube of Loctite #243 by snapping tube neck just below end cap. Be Certain to follow all warnings noted on Loctite #243 tube.
2. Apply (1) ENTIRE tube of Loctite #243 onto the first 2 threads on the end of the
L-Shaped Pipe. (Figure 1 - Inset)
3. Screw Motor Mounting Adapter into L-Shaped Pipe .The Motor Mounting Adapter MUST BE screwed in at least 4 full revolutions.
Do not allow Loctite #243 to dry before joining.
4. Rotate the Motor Mounting Adapter back to desired location and tighten with the provided 1/4” set screw.
5. Locate the L-Shaped Pipe with attached Motor Mounting Adapter to the desired location on the I-Beam flange. Install the 5/16 x 2" U-Bolts
over the L-Shaped Pipe and through the Clamping Plate Holes. The flat part of the Clamping Plate fits on the I-Beam flange and the end
with the slight bend goes against the pipe. Install flat washer, lock washer and nuts. Finger tighten the nuts on the U-Bolt. (Figure 1)
6. Slide the Clamping Plate onto I-Beam flange until U-Bolts contact flange.
7. Adjust L-Shaped Pipe so forward Clamping Plate is as close to the label at the bend as possible
8. Tighten nuts on bolt so L-Shaped Pipe does not move.
CAUTION: FAN IS HEAVY AND MAY REQUIRE TWO PEOPLE TO MOUNT.
9. Attach pull string to motor speed switch, if desired.
For Oscillating Motor: Place the flat section on the Motor Mounting Adapter next to the Motor Neck.
(Figure 2A)
For Non-Oscillating Motor: Slide the Motor Neck Slot over the Motor Mounting Adapter. Align the 1/2” diameter hole in the Adapter with the
1/2” diameter holes in the Motor neck Slot.
(Figure 2B)
10.Insert the 1/2” X 1” Hex Bolt (3/4” head) through the Motor Neck, and the Motor Mounting Adapter. Place 1/2” diameter Split Lockwasher
then the 1/2” diameter Hex Nut (3/4” head) and tighten fully with 2 adjustable wrenches.
11.From the same side of the Motor Neck, insert one 1/4-20 X 1 5/8” Carriage Bolt through the Arc-Shaped Slot in the Motor Neck and Hole
in the Motor Mounting Adapter.
To Fasten: Place one 1/4” Flatwasher, one 1/4” Internal Tooth Lockwasher, a second 1/4” Flatwasher and then tighten the Adjustable Knob
over the remaining threads.
OPERATING INSTRUCTIONS
1. TO OPERATE: Plug cord into a grounded 120V, 60 Hz outlet. Select desired operating speed with pull cord on the rear of the motor:
First pull: High Second pull: Medium
Third pull: Low Fourth pull: OFF
NOTE: THIS FAN IS VERY HEAVY.
Failure to securely hold onto head assembly while adjusting head angle
could result in personal injury.
2. TO ADJUST HEAD ANGLE: While holding head firmly, loosen knob under motor (tur n counterclockwise). Tilt head to desired position
FIRMLY retighten knob under motor.
NOTE: Motor Head Adjustment Knob and the On/Off Pull Cord have the same location on oscillating or non-oscialling models.
CAUTION: THE SECONDARY SUPPORT CABLE PROVIDED SHOULD BE
USED ANYTIME THE CIRCULATOR IS MOUNTED OVERHEAD FOR
ADDITIONAL SAFETY.
SECONDARY SUPPORT CABLE (Figure 5)
1. Loop one end of Cable around the Large Guard Wires of both the Front and Rear Grills.
2. Attach a Cable Clamp with the "U" on the tail side of the loop leaving a tail
approximately 1 to 2 inches. Tighten Clamp Nuts. Make sure no part of the Cable
interferes with the Blade.
3. Wrap the other end of the Cable around a secure building joist, truss, or other support near
the Fan. Take up all excess slack in the Cable.
CAUTION: USE ONLY THE MOUNTING HARDWARE WHICH
IS RECOMMENDED FOR USE ON THIS FAN.
4. Attach the remaining Cable Clamp as indicated in Step 2. The excess tail should be
trimmed to extend 1 to 2 inches past the Clamp.
5. Check the Assembly to assure the Blade is free of all obstructions.
CAUTION:
Use of the secondary support cable does not guarantee protection against injury of persons, mounting of both the
circulator and cable could fail if subjected to abuse, neglect or improper installation.
Detail B
Bottom Hooks
Detail A
Top Hooks
Non-Oscillating Motor Shown Figure 4
Large Guard
Wires
Figure 5
Figure 2A
Motor
Mounting
Adapter
Exploded View for Detail
Oscillating Motor View
Figure 2B Motor
Mounting
Adapter
Exploded View for Detail
Non-Oscillating Motor View
U-Bolts
Motor Mounting
Adapter
L-Shaped
Pipe
Non-Oscillating Motor Shown
Clamping
Plate
I-Beam Flange
Set Screw
I-Beam
Mounting
Hardware
Motor Mounting
Hardware
Clamping
Plate
Loctite 243
Application Loctite 243
Inset