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American Water Heater HCG3 130T 300 User Manual

Page 14

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14

HOT WATER

OUTLET

TO TANK

INLET

CHECK

VALVE

MIXING

VALVE

COLD

WATER

INLET

TEMPERED WATER

OUTLET

12” TO 15”

(30-38 cm)

CHECK

VALVE

figure 8

The National Sanitation Foundation also recommends circulation

of 180°F (82°C) water. Where this is done, the circulation should

be very gentle so that it does not cause any unnecessary

turbulence inside the water heater. The circulation should be just

enough to provide 180°F (82°C) water at the point of take-off to

the dishwashing machine.
Adjust flow by throttling a full port ball valve installed in the

circulating line on the outlet side of the pump. Never throttle flow

on the suction side of a pump. See the Water Piping Diagrams

beginning on page 67.
note: To comply with NSF Standard 5 installation requirements

the bottom of the water heater must be sealed to the floor with a

silicone based sealant or elevated 6 inches above the floor.

closed water systems

Water supply systems may, because of code requirements

or such conditions as high line pressure, among others, have

installed devices such as pressure reducing valves, check

valves, and back flow preventers. Devices such as these cause

the water system to be a closed system.

thermal expansion

As water is heated, it expands (thermal expansion). In a

closed system the volume of water will grow when it is heated.

As the volume of water grows there will be a corresponding

increase in water pressure due to thermal expansion. Thermal

expansion can cause premature tank failure (leakage). This

type of failure is not covered under the limited warranty.

Thermal expansion can also cause intermittent Temperature-

Pressure Relief Valve operation: water discharged from the

valve due to excessive pressure build up. This condition is

not covered under the limited warranty. The Temperature-

Pressure Relief Valve is not intended for the constant relief of

thermal expansion.
A properly sized thermal expansion tank must be installed on

all closed systems to control the harmful effects of thermal

expansion. Contact a local plumbing service agency to have a

thermal expansion tank installed.
See Water Line Connections on page 40 and the Water Piping

Diagrams beginning on page 67.

mixing ValVes

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing, dish

washing, and other sanitizing needs can scald and cause permanent

injury upon contact. Short repeated heating cycles caused by small

hot water uses can cause temperatures at the point of use to exceed

the water heater’s temperature setting by up to 20°F (11°C).
Some people are more likely to be permanently injured by

hot water than others. These include the elderly, children, the

infirm and the physically/mentally disabled. Table 6 shows the

approximate time-to-burn relationship for normal adult skin.

If anyone using hot water provided by the water heater being

installed fits into one of these groups or if there is a local code

or state law requiring a certain water temperature at the point of

use, then special precautions must be taken.
In addition to using the lowest possible temperature setting that

satisfies the demand of the application a Mixing Valve should be

installed at the water heater (see Figure 8) or at the hot water

taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores. Consult

a Qualified Installer or Service Agency. Follow mixing valve

manufacturer’s instructions for installation of the valves.
table 6

Water Temperature

Time to Produce 2nd & 3rd

Degree Burns on Adult Skin

180°F (82°C)

Nearly instantaneous

170°F (77°C)

Nearly instantaneous

160°F (71°C)

About 1/2 second

150°F (66°C)

About 1-1/2 seconds

140°F (60°C)

Less than 5 seconds

130°F (54°C)

About 30 seconds

120°F (49°C)

more than 5 minutes

dishwashing machines

All dishwashing machines meeting the National Sanitation

Foundation requirements are designed to operate with water flow

pressures between 15 and 25 pounds per square inch (103 kPa

and 173 kPa). Flow pressures above 25 pounds per square inch

(173 kPa), or below 15 pounds per square inch (103 kPa), will

result in improperly sanitized dishes. Where pressures are high,

a water pressure reducing or flow regulating control valve should

be used in the 180°F (82°C) line to the dishwashing machine and

should be adjusted to deliver water pressure between these limits.