Detcon IR-542 User Manual
Page 3
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3.0 D
ESCRIPTION
Detcon MicroSafe™ Model IR-540/IR-541/IR-542, carbon dioxide gas sensors are non-intrusive “Smart” sensors
designed to detect and monitor CO2 gas in air over the 0-5% range. The Detcon MicroSafe™ Model IR-542 CO2
gas sensor measures in the 10-100% Range. One of the primary features of the sensor is its method of automatic
calibration which guides the user through each step via instructions displayed on the backlit LCD. The sensor out-
put is a standard 4-20 mA signal. The microprocessor supervised electronics are packaged as a plug-in module that
mates to a standard connector board. Both are housed in an explosion proof condulet that includes a glass lens. A
16 character alpha/numeric indicator is used to display sensor readings as well as the sensor’s menu driven features
via a hand-held programming magnet.
The sensor technology is a f ield proven “plug-in replaceable” non-dispersive infrared (NDIR) optical type. NDIR
optical sensors show an excellent response to CO2. The NDIR type sensor is characteristically stable for both span
and zero and is capable of providing reliable performance with low maintenance requirements for periods approach-
ing 5 years in most industrial environments.
Typical ranges of detection are 0-0.30%, 0-0.50%, 0-1.00%, 0-2.00%, 0-3.00% and 0-5% with the IR540/IR-541.
Typical Ranges with the IR542 are 0-10%, 0-25%, 0-50%, 0-100%. Other ranges may be accommodated and all
ranges are covered by this manual. To determine the range of detection, refer to the instructions found in section
3.8.
3.0.1 Non-dispersive Infrared (NDIR) Optical Sensor
The Detcon NDIR sensor is designed as a miniature single piece “plug-in replaceable” component, which can easily be
changed out in the field. The NDIR sensor consists of an infrared lamp source, two pyroelectric detectors, and an
optical gas sample cavity. The lamp source produces infrared radiation which interacts with CO2 as it travels through
the optical gas sample cavity. The infrared radiation contacts each of two pyroelectric detectors at the completion of
the optical path. The “active” pyroelectric detector is covered by a filter specific to the part of the IR spectrum where
CO2 absorbs light. The “reference” pyroelectric detector is covered by a filter specific to the non-absorbing part of the
IR spectrum. When CO2 is present, it absorbs IR radiation and the signal output from the “active” pyroelectric detec-
tor decreases accordingly while the “reference” detector output remains unchanged. The ratio of the “active” and “ref-
erence” detector outputs is then used to compute CO2 concentration.
Detcon Model IR-540/IR-542 Carbon Dioxide Sensor PG.3