beautypg.com

Troubleshooting, Caution – Lincoln Electric IM660 RANGER 200 User Manual

Page 30

background image

E-4

TROUBLESHOOTING

E-4

RANGER 200

Observe all Safety Guidelines detailed throughout this manual

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

CAUTION

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF

MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

No welding power output. Thermal
shutdown light is on.

No welding power output. Thermal
shutdown light is NOT on.

Welder has output but no control.

No auxiliary power.

1. Airflow is blocked or restricted.

2. Welding current exceeding

machine rating.

1. Remove restriction and allow

machine to run until light goes off.

2. Use smaller electrode size or

slower wire feed speed. Allow
machine to run until light goes off.

3. Faulty PC board or welder alter-

nator.

1. Faulty control potentiometer or PC

board.

1. Open circuit breakers.

2. Faulty connections to auxiliary

receptacles.

3. GFCI tripped (if installed).

4. Faulty PC board or welder alterna-

tor.

1. Remove restriction and allow

machine to run until light goes off.

2. Use smaller electrode size or

slower wire feed speed. Allow
machine to run until light goes off.

1. Make sure work clamp is tightly

connected to clean base metal.

2. Place switch in "Weld Terminals

On" position when welding without
control cable.

3. Contact your Local Lincoln

AUTHORIZED FIELD SERVICE
FACILITY for technical trou-
bleshooting assistance.

1. Contact your Local Lincoln

AUTHORIZED FIELD SERVICE
FACILITY for technical trou-
bleshooting assistance.

1. Reset breakers. If breakers keep

tripping, reduce power draw.

2. Check connections.

3. Clear any ground fault and reset

GFCI circuit by pressing "Reset"
button on the 120 V receptacle.

4. Contact your Local Lincoln

AUTHORIZED FIELD SERVICE
FACILITY for technical trou-
bleshooting assistance.