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Maintenance, Kohler engine maintenance schedule, Safety precautions – Lincoln Electric IM660 RANGER 200 User Manual

Page 22: Kohler engine maintenance components, Warning

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D-1

MAINTENANCE

D-1

KOHLER ENGINE MAINTENANCE
SCHEDULE

TABLE D.1

(1) Service more frequently when used in dusty areas and/or at high ambient

temperatures.

Rerfer to your Operators Manual for periodic
maintenance.

Engine Oil Change

Drain the oil while the engine is warm to assure rapid
and complete draining.

1.Remove the oil filler cap and dipstick. Remove the

yellow cap from the oil drain valve and attach the
flexible drain tube supplied with the machine. Push
in and twist the drain valve counterclockwise. Pull
the valve out and drain the oil into a suitable con-
tainer.

2. Close the drain valve by pushing in and twisting

clockwise. Replace the yellow cap.

3. Refill to the upper limit mark on the dipstick with the

recommended oil. Tighten the oil filler cap securely.

RANGER 200

SAFETY PRECAUTIONS

• Have qualified personnel do all maintenance

and troubleshooting work.

• Turn the engine off before working inside the

machine or servicing the engine.

• Remove guards only when necessary to

perform maintenance and replace them when
the maintenance requiring their removal is
complete. If guards are missing from the
machine, obtain replacements from a Lincoln
Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this
manual and in the Engine Owner’s Manual before
working on this machine.

Keep all equipment safety guards, covers, and
devices in position and in good repair. Keep hands,
hair, clothing, and tools away from the gears, fans,
and all other moving parts when starting, operating, or
repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to
minimize moisture condensation in the tank. Running
out of fuel tends to draw dirt into the fuel system.
Also, check the crankcase oil level and add oil if
indicated.

KOHLER ENGINE MAINTENANCE
COMPONENTS

TABLE D.2

WARNING

ITEM

MAKE AND PART NUMBER

Oil Filter Kohler 5205002

Air Filter Element Kohler 4708301, Fram CA6605

Air Filter Pre-Cleaner Kohler 5208301

Fuel Filter Kohler 2505002, Fram G1

Spark Plug Champion RC12YC (.040” Gap)

Battery BCI Group 58 (435)

FREQUENCY

Daily or Before
Starting Engine

Every 25 Hours

Every 100 Hours
Every 100 Hours
Every 100 Hours

Every 100 Hours
Every 200 Hours
Every 200 Hours
Every 2 Years

MAINTENANCE REQUIRED

• Fill fuel tank.
• Check oil level.
• Check air cleaner for dirty, loose,

or damaged parts.

• Check air intake and cooling

areas, clean as necessary.

• Service air pre-cleaner..

• Change engine oil.

(1)

• Replace fuel filter element.
• Clean or replace air filter ele-
ment.

(1)

• Spark Plug Arrester (Optional)
• Replace oil filter.

(1)

• Check spark plug and gap
• Check fuel lines and clamps.