beautypg.com

Operation, B-18, 4 step trigger operation – Lincoln Electric IM827 POWER FEED 10M WIRE FEEDER User Manual

Page 41

background image

b-18

OPERATION

b-18

POWER FEED

®

10M SINGLE WIRE FEEDER

4 STEP TRIGGER OPERATION

(See Figure B.5)
The 4 step trigger sequence gives the most flexibility
when the Start, Crater and Burnback functions are
active. This is a popular choice when welding alu-
minum because extra heat may be needed during
Start and less heat desired during Crater. With 4 step
trigger, the welder chooses the amount of time to weld
at the Start, Weld and Crater settings by using the gun
trigger. Burnback reduces the likelihood of wire to
sticking in the weld pool at the end of a weld and also
prepares the end of the wire for the next arc start.

SEQUENCE OF OPERATION

Following is the total weld sequence that the Power
Feed

®

10M Single Wire Feeder will execute. If any

parameter is inactive or its time is set to zero, the weld
procedure immediately shifts to the next parameter in
the sequence.

1. PREFLOW: Shielding gas begins to flow immedi-

ately when the gun trigger is pulled.

2. STRIKE: After preflow time expires, the power

source regulates to the start output and wire is
advanced towards the work piece at the Strike
WFS. If an arc is not established within 1.5 sec-
onds, the power source output and wire feed speed
skips to the weld settings.

3. START: The power source welds at the “Start”

WFS and voltage until the trigger is released.

4. UPSLOPE: Once the trigger is released, both the

machine output and the wire feed speed ramp up or
down to the weld settings throughout the start time.
The time period of ramping from the Start settings
to the Weld settings is called UPSLOPE.

5. WELD: After Upslope, the power source output and

the wire feed speed continue at the Weld settings.

6. DOWNSLOPE: Then as soon as the trigger is

pulled, the wire feed speed and power source out-
put ramp to the crater settings during the crater
time. The time period of ramping from the weld set-
tings to the crater settings is called DOWNSLOPE.

7. CRATER: Alter the Downslope time expires, the

machine welds at the Crater WFS and voltage set-
tings until ether the trigger is released or the Crater
time expires.

8. BURNBACK: After the crater time expires, the wire

feed speed is turned OFF and the machine output
continues for the burnback time.

9. POSTFLOW: Next, the machine output is turned

OFF and shielding gas continues to flow until the
post flow timer expires.

S

Shi

hie

elld

diing

ng

Ga

Gas

s

Idle

Idle

Preflow

Preflow

Strike

Strike

Upslope

Upslope

Weld

Weld

Burnback

Burnback Postflow

Postflow

Idle

Idle

WFS

WFS

O

On

n

O

Off ff

S

Sttrriik

ke

e

O

Offff

W

Wel

eld

d

O

Offff

W

Wel

eld

d

Arc Arc

EstablishedEstablished

T

rigger

T

rigger

PulledPulled

T

rigger

T

rigger

ReleasedReleased

1.5 sec

1.5 sec

Max.

Max.

Burnback

Burnback
Time

Time

S

Stta

arr tt

Downslope

Downslope

C

Crrat

ater

er

P

Powe

owerr

S

Sou

ourrc

ce

e

Out

Out p

put

ut

C

Crrat

ater

er

Start

Start

T

rigger

T

rigger

PulledPulled

Crater

Crater

T

rigger

T

rigger

ReleasedReleased

S

Sttar

ar tt

2

2

1

1

3

3

4

4

5

5

6

6

7

7

8

8

9

9

FIGURE b.5