Lincoln Electric IM542 INVERTEC POWER WAVE 450 ROBOTIC - Manual (Page 40)

ROBOTIC INTERFACE
C-6 C-6
POWER WAVE 450
6. CONNECTIONS
6.2 ARCTOOL WELDING INPUTS AND
OUTPUTS
J101-1 +Serial loop CTRL J27-1
J101-2 High speed sense 1 P83-K
J101-3 High speed sense 2 P83-L
J101-4 -Serial loop CTRL J27-4
J104-1 Voltage signal CTRL J21-4
J104-2 Current signal CTRL J21-7
J104-3 Water PWR D.K. J16-4
J104-4 +output signal SNUB J60-3
J104-5 -output signal SNUB J61-4
J104-6 Water signal D.K. J16-5
J104-7 Control GND CTRL J24-11
J104-8 TRIM command D.K. J10-12 (TIG)
J104-9 WFS command D.K. J10-2 (WF1)
J104-10 Display analog GND D.K. J10-13
J104-11 Water GND D.K. J16-12
J104-12 67 Sense lead SNUB J60-8
J105-1 Isolated voltage signal P82-J (ADCH1)
J105-2 Isolated current signal P82-L (ADCH2)
J105-3 Abnormal operation signal P82-h (WDI6)
J105-4 Arc start command P82-[ ]* (WDO1)
J105-5 Arc detect signal P82-d (WDI2)
J105-6 Gas flow command P82-S (WDO2)
J105-7 Gas shortage signal P82-e (WDI3)
J105-8 DPS command P82-X (WDO7)
J105-9 Positive inch command P82-U (WDO4)
J105-10 Negative inch command P82-V (WDO5)
J105-11 Short detect signal (+) P82-N (WDI-)
J105-12 Short detect signal (-) P82-P (WDI-)
J105-13 Isolated water signal P82-g (WDI5)
J105-14 Touch sense command P82-T (WDO3)
J105-15 Voltage command P82-A (DACH1)
J105-16 WFS command P82-E (DACH2)
J106-1 Touch sense signal CTRL J24-4
J106-2 Isolated touch sense signal P82-c (WDI1)
J106-3 Robot +24V P82-r (+24E)
J106-4 Robot GND P82-a (0V)
J106-5 Robot analog GND P82-F (COMDA2)
J106-6 Spare robot output P82-Z (WDO8)
J106-7 Gas shortage input P84-A
J106-8 Gas shortage GND P84-B
J103-1 +42VDC Full wave bridge
J103-2 -42VDC Full wave bridge
J103-3 Touch 2-4 output (2) PROT J34-4
J103-4 Touch 2-4 output (4) PROT J34-7
J103-5 Tach PWR P83-G
J103-6 Tach signal P83-F
J103-7 Tach GND P83-H
J103-8 Motor+ P83-A
J103-9 Motor- P83-B
J103-10 Weld 2-4 output (2) PROT J34-11
J103-11 Weld 2-4 output (4) PROT J34-14
J103-12 Gas solenoid+ P83-C
J103-13 Gas solenoid- P83-D
J103-14 67 Sense lead P83-N
J103-15
J103-16
6.1 POWER WAVE INTERFACE BOARD
CRW1-1 DACH1 Voltage command P82-A
CRW1-2 COMDA1 P82-F
CRW1-3 DACH2 WFS command P82-E
CRW1-4 COMDA2 WFS command GND P82-F
CRW1-5 WDI1 (Touch sense signal) P82-c
CRW1-6 WDI2 Arc detect P82-d
CRW1-7 WDI3 Gas fault P82-e
CRW1-8 WDI4 P82-f
CRW1-9 WDI5 Water fault P82-g
CRW1-10 WDI6 Power fault P82-h
CRW1-11 WDI7 P82-j
CRW1-12 WDI8 P82-k
CRW1-13 ADCH1 Voltage feedback P82-J
CRW1-14 COMAD1 P82-K
CRW1-15 ADCH2 Current feedback P82-L
CRW1-16 COMAD2 P82-M
CRW1-17
CRW1-18
CRW1-19
0V Robot GND P82-a
CRW1-20 0V P82-b
CRW1-21 0V P82-m
CRW1-22 0V P82-n
CRW1-23 WDO1 Weld start P82-R
CRW1-24 WDO2 Gas start P82-S
CRW1-25 WDO3 (Touch sense P82-T
command)
CRW1-26 WDO4 Wire+ P82-U
CRW1-27 WDO5 Wire- P82-V
CRW1-28 WDO6 P82-W
CRW1-29 WDO7 (Dual procedure switch P82-X
command)
CRW1-30 WDO8 (Spare robot output) P82-Z
CRW1-31 WDI+ Wire stick detect P82-N
CRW1-32 WDI- Wire stick detect P82-P
CRW1-33 +24V Robot PWR P82-r
CRW1-34 +24V Robot PWR P82-r
P82-H
P82-s
6.3 MISCELLANEOUS CONNECTIONS
P84-A Gas shortage input
P84-B Gas shortage GND
*
P82-R Fanuc models
P82-C Motoman models
Nov97