Condec PIN7010 - Manual (Page 5)

Introduction 1
About This Manual
This manual is intended for use by service technicians responsible for installing and servicing PIN7000/PIN7010
pressure intensifiers.
The PIN7000 portable pneumatic pressure intensifier and the rack-mounted PIN7010 are rugged, compact
instruments manufactured by Condec. They are designed for custom use and ease of operation.
This manual has been written to give the user a simple and clear explanation of how to operate and maintain
these instruments.
Before attempting to use either style pressure intensifier, the following instructions must be carefully
read and understood by personnel using the equipment. This is a high-pressure system. It is strongly
recommended that only personnel formally trained in the use of pneumatic pressure equipment be
permitted to operate it. Potentially dangerous conditions can be produced through negligent
handling or operation of the console due to the high pressure output of the unit.
These units are strictly for use with pneumatic pressures. Erroneous readings and potential damage can result from the
introduction of hydraulic fluids into the internal tubing lines.
A u t h o r i z e d d i s t r i b u t o r s a n d t h e i r
employees can view or download this
manual from the Condec distributor site
at
www.4condec.com .
1.0 Introduction
The PIN7000/PIN7010 pressure intensifier is an electro-mechanical device that utilizes our precision MPV type
micro-metering valves for pressure adjustment and venting. The unit has one test port, one input port and three
front panel gauges, for the operator to monitor accumulator pressure, regulated input pressure, and intensified
output pressure. The pressure regulator acts as a pressure limiter so that the operator can adjust input system
pressure to 1/10 of the target value. Fill and test hoses are supplied for the customer. A front panel switch
provides selection of the desired pump control mode, momentary (jog) or continuous. For field use, the PIN7000
has a optional 83.3 cubic foot, 2,216 PSI cylinder available to provide many hours of use.
The PIN7000 and rack-mounted PIN7010 instruments offer a combination of features, performance, versatility
and reliability not previously available in a pressure intensified instrument. Some of the features are listed below:
• Switch-selectable pressure pump control mode, momentary (jog) and continuous.
• Pressure monitoring: Three front panel mounted gauges provide excellent readability.
• Using a manually adjustable regulator, the maximum system input pressure is adjusted to slightly above
1/10 desired value of the full scale range of the device being tested. By using this technique, the device
that is to be pressurized is fully protected from being inadvertently over-pressurized.
• Portable: These compact, self-contained systems are easily carried and operated by only one person.
Total weight is approximately 38 lbs.
• Pressure Source: Nitrogen or clear dry air is supplied by the customer. In either instrument, the pressure
source drives a pneumatically operated 10 to 1 intensifier contained within the PIN7000/PIN7010.
Therefore, a 1,000 PSI input is amplified to 10,000 PSI. An optional external supply cylinder may be
purchased that will contain a volume of 83.3 standard cubic feet off nitrogen and provide up to 2,216
PSIG of pressure for calibration and test.
• Simple Operation: All controls, indicators and pressure ports (PIN7000 only) are accessible from the
front panel. Accompanying operator's manual provides clear, concise instructions for system operation.
• Safe, Clean Operation: All pressure components are made of stainless steel and proof-tested to at least
150% of maximum operating pressure. In addition, the system contains a high-pressure burst disk to
protect both the operator and system components from harm in the event of inadvertent
over-pressurization.
#AUTION