Condec PIN7010 - Manual (Page 20)

16 PIN7000/PIN7010 Operation and Maintenance Manual
3. Loosen and remove the tubing end nut from the reducing tube fitting (PN 59830).
NOTE: Use PN 54047 for reducing tube fitting field replacement.
4. Loosen and remove the reducing tube fitting and filter (PN 54188) from the test port quick-connect fitting.
5. Clean the filter (PN 54188) in solvent (de-natured alcohol) and blow-dry with compressed air.
6. Grasp the test port quick-connect fitting on the flats from the rear of panel with a 11/16" wrench and
using an adjustable wrench, turn the locknut counter-clockwise. Remove locknut.
7. Remove old and install new test port quick-connect fitting (PN 59004) through front of panel.
8. Thread and tighten locknut by grasping the test port quick-connect fitting on the flats from the rear of
panel with a 11/16" wrench and using an adjustable wrench, turn the locknut clockwise.
9. Slide filter (PN 59764) into reducing tube fitting and install into the test port quick-connect fitting.
10. Replace and tighten the tubing end nut on the reducing tube fitting.
11. Using a pressure source connected to the INPUT PORT (4), set REGULATOR (10) pressure to 100 PSI.
Enable the POWER switch (2) and monitor the pressure as it builds in the ACCUMULATOR
PRESSURE gauge (7). Turn the POWER switch (2) off when 1,000 PSI has been achieved. Check all
fittings for leaks. If there are no leaks vent system and remove pressure source.
NOTE: See Figure 2-1 on page 4 for items in parenthesis.
12. Install panel/chassis assembly in its enclosure as described in Section 3.2.1 on page 6.
3.2.14 Test Port (output) Hose Quick-Connect Fitting and Filter (PN 56991), Removal and Installation
Tools required: 5/8" Open end wrench
3/4" Open end wrench
13/16" Open end wrench
A/R solvent (de-natured alcohol)
Tube fluorinated grease (PN 55593)
Removal:
1. Loosen and unthread quick-connect fitting assembly from test port hose using 3/4" and 5/8" wrenches.
2. Remove cheat seal pad (PN 54854) from AN thread side of adapter fitting (PN 60803)
3. Place quick-connect fitting assembly in a vise using filter fitting (PN 59588) as clamping area.
4. Loosen and unthread quick-connect fitting (PN 59034) using 13/16" wrench.
5. Remove filter fitting (PN 59588) from vise.
6. While holding filter fitting (PN 59588) vertically, remove filter (PN 56991) and then O-ring (PN 55608)
from filter fitting.
7. Inspect and clean parts in solvent (de-natured alcohol) and blow-dry with compressed air. Replace worn
or damaged parts with new ones.
Installation:
1. Grease inside cavity on bottom flat (none allowed in hole) of quick-connect fitting (PN 59034).
2. Grease O-ring seat groove area in filter fitting (PN 59588).
3. Grease both sides of O-ring (PN 55608). While holding filter fitting (PN 59588) vertically, place O-ring
(PN 55608) and then filter (PN 56991) into filter fitting (PN 59588).
4. Thread quick-connect fitting (PN 59034) onto filter fitting (PN 59588).
5. Place filter fitting (PN 59588) in a vise and tighten quick-connect fitting (PN 59034) using 13/16"
wrench.
6. Remove from vise.
7. Place a cheat seal pad, (PN 54854) on AN part of assembly and thread into test port (output) hose.
Tighten assembly using 5/8" and 3/4" wrenches.
3.2.15 Input Port Filter (PN 54188), Removal and Installation
The port filter is a sintered element filter, which is easily removed for inspection and cleaning.
Tools required: Phillips screwdriver
7/16" Open end wrench
9/16" Open end wrench
A/R solvent (de-natured alcohol)
Snoop, of liquid leak gas detector (PN 64781)