Condec PIN7010 User Manual
Page 3
© 2005 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
Specifications subject to change without notice.
Version 2.0, June 2005
Contents
About This Manual ................................................................................................................................... 1
1.0
Introduction.................................................................................................................................. 1
2.0
Operation...................................................................................................................................... 3
2.1 Optional External Pressure Cylinder (PN 59533) Filling Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Initial Setup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.0
Maintenance & Service ............................................................................................................... 5
3.1 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Maintenance & Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2.1
Panel/Chassis Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2.2
Accumulator, Intensifier & MPV Valves (PN 65076) Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2.3
MPV Valve, Valve Seat Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.4
MPV Valve, Valve Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2.5
Accumulator, Intensifier and MPV Valves, Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.6
MPV Pressure Valve, Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2.7
MPV Vent Valve, Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2.8
Accumulator Assembly, O-ring (PN 58051) Replacement, Filter (PN 56993) Cleaning . . . . . . . . . . . . . 11
3.2.9
Intensifier Assembly, O-rings/Seals Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.10
Regulator (Standard Pneumatic) and Solenoid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.11
Regulator (Standard Pneumatic) and Solenoid Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.12
Panel Gauge Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.13
Test Port Quick-Connect Fitting (PN 59004) and Filter (PN 54188), Removal and Installation . . . . . . . 15
3.2.14
Test Port (output) Hose Quick-Connect Fitting and Filter (PN 56991), Removal and Installation. . . . . . 16
3.2.15
Input Port Filter (PN 54188), Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.16
Input Port Hose Quick-Disconnect Female Fitting, Removal and Installation . . . . . . . . . . . . . . . . . . . . 17
3.2.17
AC Fuse (PN 57472), Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.18
Panel Mounted AC Power/EMI Line Filter (PN 58870), Removal and Installation . . . . . . . . . . . . . . . . . 18
3.2.19
Power Switch (PN 60307), Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.20
Pump Control Board Assembly, Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 MPV Valve Assembly (PN 65076) Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Intensifier Assembly Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.0
Model Number System .............................................................................................................. 27
5.0
Options, Replacement Kits ........................................................................................................ 28
6.0
Specifications ............................................................................................................................ 29
PIN7000/PIN7010 Warranty and Return Policy ..................................................................................... 30
PIN7000/PIN7010 Return Material Authorization Form ........................................................................ 31