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Auto-tuning, Manual tuning, Idle – Watlow Series 935A User Manual

Page 34: Cnfg

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Auto-tuning

Auto-tune automatically sets PID parameters for your system.

1.

Press

.

and

,

for three seconds.

2.

You'll see

[`Aut]

.

3.

Press and hold

ß

, then select

[`YES]

with

.

or

,

.

[tune]

will flash to indicate auto-tun-

ing. Display reverts to normal after auto-tuning.

4.

[`Aut]

=

[``no]

stops auto-tuning.

Figure 7 - Auto-tuning the Series 935A

Manual Tuning

For optimum performance, tune the Series 935A to your thermal system. The settings here are for a
broad spectrum of applications; your system may have different requirements.

Tune heating outputs at a set point above ambient temperature.
Tune cooling outputs at a set point below ambient temp.

1.

Apply power to the 935A and enter a set point.
In the Operations Menu,

[`Aut]

must =

[``no]

.

Begin with these Configuration Menu settings:

[Pb`h

=

[```1]

,

[``1t]

=

[`000]

,

[``dE]

=

[`000]

,

[Ct`h]

=

[`%0]]

,

[`CAL]

=

[```0]

.

2.

Proportional Band Adjustment: Gradually increase

[Pb`h]

until the upper display temp. stabilizes

at a constant value.

3.

Integral Adjustment: Gradually decrease

[``It]

from 30.00 until the display temperature begins to

oscillate or “hunt.” Then slowly increase

[``It]

until the upper display stabilizes again near set

point.

4.

Cycle Time Adjustment: Set

[Ct`h]

as required. Faster cycle times sometimes achieve the best

system control. However, if a mechanical contactor or solenoid is switching power to the load, a
longer cycle time will minimize wear on relays.

5.

Derivative Adjustment: Increase

[``dE]

to 0.10 minute. Then raise set point by 20° to 30°F, or 11°

to 17°C. Observe approach to set point. If load temperature overshoots, increase

[``dE]

by 0.50

minute. Raise set point by 20 to 30°F, or 11 to 17°C and watch approach again. Repeat until sys-
tem rises to new set point appropriately.

6.

Calibration Offset Adjustment: Enter the

[`CAL]

offset value you want. Calibration offset adds or

subtracts degrees from the value of the input signal.

Temperature

Time

90%

Set Point

3 2

Watlow Series 935A User’s Manual

Auto-tuning

NOTE:

[`Aut]

is

not visible at
factory default.

ç

CAUTION:
Successful Series
935A auto-tuning
requires 3
oscillations thru the
90% set point in 85
min. or less. If the
system cannot
perform the
oscillations in that
time, the control will
revert to the
previous PID values.

NOTE:
Manual tuning is a
slow procedure,
taking from minutes
to hours to obtain
optimum value.

Operations Menu

[`Aut]

Auto-tune

[`ALO]

Alarm Range Low

[`Ah1]

Alarm Range High

[tMr]

Countdown Timer

[IdLE]

Idle

[`L-r]

Local / Remote

[`Pid]

PID

[CnFg]

Configuration

ç

Auto-tuning occurs at 90% of set point
in less than or equal to 85 minutes.