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Tuning procedure for pi controls, Variable time base, Tuning (cont.) – Watlow Series 92 User Manual

Page 9

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WATLOW Series 92 User's Manual

9

Tuning
(cont.)

Tuning Procedure for PI Controls

92X

2

- XXXX - X0XX

Initial Settings:

Proportional band: 5 to 50

°

F/2.8 to 27.8

°

C

Maximum proportional band is clockwise (CW),
minimum (CCW). Located on the front of the
control labeled "Band."

Cycle time, fixed. Typically 6 seconds.

Automatic reset, fixed. Typically 0.25 repeats/
minute

Energize the system and allow the process tempera-
ture to stabilize. When the system is stable, the load
will cycle at a constant rate.

After an adjustment is made, the system may become
unstable. Allow sufficient time for the system to
stabilize before making another adjustment.

Proportional
Band

Figure 13 - PI Adjustment Graph

Proportional Band Adjustment:
Rotate the proportional band pot CCW 1/4 turn and
observe system stability. Repeat until the process
temperature begins to hunt (becomes unstable). When
hunting is observed, rotate the pot CW, in small
increments, until the system becomes stable. Some
systems may be stable enough to allow minimum
proportional band (maximum CCW).

Temperature

Figure 14 - Variable Time Base Example

NOTE:

The variable time base option is only
available with the PI control type.

Variable Time Base

92X

2

- X

V

XX - X0XX

When the time base varies upon load demand, this is
considered variable time base. The ON and OFF time
is proportional to the command signal, but the time
base changes according to the demand. At 50% it's
three AC cycles ON and three AC cycles OFF.

Zero cross SSR's must be used. If you are using
random fired SSR's, the Series 92 will not provide zero
cross output.

Time

Set point

Reduced Overshoot

Droop