Ramsey Winch RPH-8000Y (JERR-DAN) User Manual

Page 13

Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item #7), teeth of planet gears in drum
(item #1) and to bushing in end bearings (item #8 & #9). Apply grease to teeth of gear (item #6) and to
splines of shaft (item #13). Place splined end of shaft into splines of hub in brake housing end bearing (item
#9). Place drum over shaft and rotate drum to engage planet gears with output gear on shaft and ring gear
in end bearing.

Assemble end bearing to drum assembly and use tie plates (item #14) and capscrews (item #19) to hold
both end bearings together. Tighten capscrews to 55 Ft. Lbs. (75 Nm.).

MANUAL REMOTE CLUTCH SHIFTER ADAPTER ASSEMBLY

Remove by loosening setscrew (item #26), jam nut and unscrewing clutch shifter. Be sure slot in ring gear
is not aligned with clutch shifter hole. Rotate drum, if necessary, to insure hole and slot are not aligned.
Reinstall clutch shifter with plunger, jam nut and rod adapter positioned in cylinder housing, as shown.
Thread assembly (with rod adapter engaged in cylinder slot) into the end bearing. Pull drum toward the
brake housing end bearing to remove play. Hold drum in the position and continue threading the shifter
assembly in until the gap between the end of the handle and cylinder is 7/16 + 1/32 inch. NOTE: This gap
will vary with drum endplay. With the drum pulled against the gear housing, the gap should be 7/16 inch.
Lightly tighten jam nut. Rotate drum until rod adapter snaps fully into the engaged position.

Disengage clutch and verify that drum can be rotated freely (at least one full revolution) with clutch shifter at
DISENGEGED position. Securely tighten jam nut. Tighten setscrew securely. Re-check clutch operation
as described on page 4.