Ramsey Winch RE 12000 OVERHAUL INSTRUCTIONS User Manual

Page 5

15. Place thrust washer #68 over end of drum

shaft and slide downward until spacer rests on
drum. Press drum downward to compress
springs in gear housing.

Insert keys #45 into keyways with sharp edge

of key pointing outward and notched end of
keys upward. A rubber or brass mallet will be
needed to gently tap keys into position.

Apply grease to keys and end of shaft. Place

jaw clutch #6 over end of shaft and slide jaw
clutch over keys.

Set clutch housing #16 over end of drum shaft.

Pull jaw clutch housing, enough to allow yoke,
in clutch housing, to fit properly in groove
around jaw clutch.

16. Press bearing #25 onto worm #23.

NOTE: Be sure thick shoulder of bearing outer

race (side with manufacturer’s name and part
number ) is out, away from worm threads. Press
bearing and worm into gear housing. Slip gasket
#41 onto bearing cap #5. Use four capscrews
#29 to secure cap to gear housing. Torque cap-
screws to 7 ft-lbs (9.4 Nm) each.

17. Press bearing #25 onto worm and into worm gear

housing. NOTE: Be sure thick shoulder of bear-
ing’s outer race (side with manufacturer’s name
and number) is out, away from worm threads.
Place gasket #41 onto spur gear housing #15. Se-
cure spur gear housing to worm gear housing using
four capscrews #32. Torque capscrews to 7 ft-lbs
(9.4 Nm) each.

Mount motor #49 to spur gear housing #15 using

three lockwashers #39 and nuts #37. Attach sole-
noid cables to motor terminals. Tighten all nuts
securely.

Place snap ring #63 over end of worm shaft and set

into snap ring groove. Insert key #18 into keyway
of worm shaft.