Ramsey Winch RE 12000 OVERHAUL INSTRUCTIONS - Manual

INSTRUCTIONS FOR OVERHAUL OF RAMEY RE 12000 SERIES WINCH
DISASSEMBLY
1. Drain oil from gear housing by removing plug
#52 from bottom of gear housing. Remove
relief fitting #48 and reducer #51 from top of
gear housing.
3. Remove key #18 and snap ring #63 from worm
shaft. Remove motor #49 from spur gear housing
#15 by removing (3) nuts #37 and lockwashers
#39. Unscrew (4) capscrews #32 to remove spur
gear box #15 and gasket #41 from gear housing.
Replace lip seals #60 & # 62 by pressing old seals
from spur gear housing and pressing new seals
into place.
Check pinion gear on motor for signs of wear. If
necessary replace motor.
2. Drain oil from spur gear housing by removing #52
plug. Remove cover #7 and gasket #42 from spur
gear housing by unscrewing twelve capscrews
#28. Slide gear #11 from end of worm shaft. Re-
move spur gear shaft #20, with gears attached.
Check bearings #24 and thrust washers #66 for
signs of wear, replace if necessary. Remove old
bearing and press new bearings into place.
Remove solenoid assembly #2 by unscrewing
capscrews #30. Disconnect solenoid cables from
motor. Make note of which terminals cables are
attached to.
48
51
52
48
51
11
42
7
55
28
55
24
24
66
66
66
24
52
2
30
38
33
20
18
41
60
32
63
15
37 39
62
49