Ramsey Winch RE 12000 OVERHAUL INSTRUCTIONS User Manual

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7. Check for signs of wear on gear teeth If replace-

ment of gear is necessary, replace as follows:

a) Press gear #13 from shaft #21.

b) Examine shaft keys and keyways. If distor-

tion of keys and/or keyways is evident,
shaft and keys should be replaced.

c) Use a soft hammer to gently tap keys #46

into keyways. Press gear #13 over shaft
and keys. Gear must be centered over
keys.

8. Remove seal #61 from back of gear housing #17.

Press bushing #27 from gear housing. Press new
bushing and seal back into place.

9. Check drum bushings #26 for signs of wear. Re-

place if necessary by pressing old bushing from
drum. Press new ones into place.

10. Examine shifter assembly #1 for damage to yoke.

Yoke should be firmly attached to shaft, yet, able
to swivel freely around shaft. Replace if neces-
sary by removing pin #56 from handle #14. Re-
move rubber plug #57 from housing. Unscrew
setscrew enough to allow shifter assembly to be
removed from housing.

Check clutch housing bushing #26 for signs of
wear. Remove if necessary by pressing old bush-
ing from housing #16 and pressing new one into
place.

Install new shifter assembly #1 by placing end of
shaft, opposite yoke, through spring #65 and into
housing #16. Attach handle #14 to shaft using roll
pin #56. Tighten setscrew #35, in housing,
enough to allow shifter assembly to operate prop-
erly, Replace rubber plug #57.