Ramsey Winch H-800 DOW-LOK (JERR-DAN) - Manual (Page 13)

13
FIGURE 13
Slide spacer #101 over long end of shaft and
place against gear hub. Apply grease to end
of shaft, opposite gear. Apply grease to bush-
ing in gear housing #22. Place greased end
of shaft through bushing in gear housing #22.
Place gasket #80 onto gear housing cover
#16. Apply grease to gear end of shaft and
cover bushing. Place cover onto shaft and
secure to housing with eight #47 capscrews.
Tighten capscrews to 39 ft. lb. (52 Nm.) each.
FIGURE 14
Press bearing #40 onto worm #36. NOTE:
Be sure that thick shoulder of bearings outer
race (side with manufacturer's name and part
number) is out, away from worm threads.
Press bearing and worm into gear housing.
Slip gasket #78 onto brake housing #20.
Use six capscrews #57 to secure brake hous-
ing to gear housing. Tighten capscrews to 45
ft. lb. (61 Nm.) each. Place key #25 into key-
way of worm #36. Refer to page 5 for
reassembly and checking of worm brake.
FIGURE 15
Press bearing #40 onto worm and into hous-
ing. NOTE: Be sure that thick shoulder of
bearings outer race (side with manufacturer's
name and part number) is out, away from
worm threads. Attach adapter #6 to gear
housing using six capscrews #58. Tighten
capscrews to 45 ft. lb. (61 Nm.) each. Insert
key #26 into keyway of worm shaft. Slide
coupling #3 over end of worm shaft. Attach
adapter plate #29 to adapter using eight cap-
screws #56. Tighten capscrews to 21 ft. lb.
(28 Nm.) each.
Place motor shaft, with key in keyway, into coupling.
Secure motor #85 to adapter, using two capscrews
#59. Tighten capscrews to 102 ft. lb. (138 Nm.) each.
FIGURE 16
Place winch with gear housing cover down on work
bench. Drum shaft should be in vertical position. Set
springs #98 into pockets of gear housing with drag
brakes #17 on top of disc #103 and springs. Apply
grease to shaft and drum bushings. Slide drum
assembly #18 onto drum shaft as shown.