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Ramsey Winch H-800 DOW-LOK (JERR-DAN) User Manual

Page 11

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11

FIGURE 4
Remove motor #85 from adapter plate #29 by
removing capscrews #59. Remove adapter
plate and coupling #3 from adapter #6 by
unscrewing eight capscrews #56.
Remove key #26 from worm shaft. Unscrew
six capscrews #58 and remove adapter from
gear housing. Replace adapter seal #94 and
gasket #78.
Remove drag brake #17, spacer #103 and
springs #98. Should be examined and replaced
if necessary.
FIGURE 5
Remove brake housing #20 from gear housing
by unscrewing six #57 capscrews. Refer to
page 6, SERVICING OIL COOLED SAFETY
BRAKE.
Remove key #25 from worm. Remove worm
#36 and bearings #40 from gear housing. Use
a soft hammer to gently tap input end of worm,
driving worm and bearing from gear housing.
Once worm has been removed from housing,
bearing can be pressed from end of worm.
Check for signs of wear or damage to worm
#36 and bearings #40. Replace if necessary.
FIGURE 6
Remove gear-housing cover #16 from gear
housing #22 by unscrewing eight capscrews
#47. Thread two of the capscrews into the two
tapped holes of cover and tighten. This will pull
the cover loose from gear housing.
Remove cover gasket #80 and pull shaft #32,
with gear #19 and spacer #101 attached, from
gear housing.
FIGURE 7
Check for signs of wear on gear teeth. If neces-
sary, replace gear.
Check lube fittings #84 for damage and replace
if necessary. Remove lube fittings #84 and
reducers #87 from ends of shaft, if following
Step 8, and reinstall after Step 8.