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Ramsey Winch H-800 DOW-LOK (JERR-DAN) User Manual

Page 10

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10

INSTRUCTIONS FOR OVERHAUL OF RAMSEY

MODEL H-800 DOW-LOK®

DIS-ASSEMBLY

Refer to parts list and parts drawing pages for actual Item numbers
and corresponding part numbers.

FIGURE 1
Drain oil from gear housing by removing pipe
plug #88 from gear housing.
Remove air shifter cover #43, cotter pin #75,
and clevis pin #76. Remove air shifter sub-
assembly #5.
Adjust stud assembly #4 to relieve tension on
cable tensioner. Remove cable tensioner #1 and
frame angles #7 & #8 from winch assembly.

FIGURE 2
Remove two capscrews #53 from clutch hous-
ing #21 and unlatch shifter assembly.
Remove clutch housing from end of drum shaft.
Press in on retainer plate #93, to relieve the
spring tension and remove the retainer ring #96.
Remove four capscrews #44, retainer plate
#93, springs #99 and spacer #35.

FIGURE 3
Slide the locking ring #14 from the clutch.
NOTE: The locking ring cannot be removed
unless the clutch is engaged, with dowel pins
#90 seated in the shaft keyways.
Rotate the drum so the eight balls #39 and four
dowel pins #90 can be removed.
If necessary, the clutch #13 may be disassem-
bled from the drum by removing eight cap-
screws #50. Slide drum #18 from drum shaft.