Ramsey Winch HD-P10000 User Manual

Page 9

Remove seal (item #40) from gear housing end bearing (item #9).
Loosen nut (item #22) and remove nylon setscrew (item #18). Remove
ring gear from gear housing end bearing, if necessary. Remove bushing
(item #13) from end bearing.

Press new bushing into end bearing. Install ring gear, then nylon setscrew
and nut. Ring gear must be fully seated in end bearing and slot in ring
gear MUST NOT be aligned with clutch shifter hole. Install new seal in end
bearing, with sharp edge of seal outward.

Generously apply grease (MOBILITH SHC 007) to teeth of ring gear (item
#29), teeth of planet gears in drum (item #1), and to bushing (item
#13) in gear housing end bearing. Apply a small amount of grease to
base of bushing (item #14) on motor end bearing. Apply grease to teeth
of output sun gear (item #8) and input shaft (item #11).

Place end of shaft with output sun gear on it into drum. Rotate shaft to
engage planet gears with output sun gear. Place Gear End Bearing on Drum and engage planet gears with ring gear.

Assemble motor end bearing (item #10) to drum assembly and use tie plates (items #12) and capscrews (items #16) to hold
both end bearings together. Tighten capscrews to 55 ft-lbs (75 Nm).

If necessary, remove and replace the shifter assembly (manual, item #2, or air-cylinder, item #3), as follows:

MANUAL CLUTCH SHIFTER ASSEMBLY

Loosen setscrew (item #20) and jam nut on shifter assembly, then unscrew shifter assembly (item #2). Be sure slot in ring
gear is not aligned with clutch shifter hole. Rotate drum, if necessary, to ensure hole and slot are not aligned.

Reinstall shifter assembly with plunger, jam nut, and handle positioned in gear housing as shown below. Thread assembly (with
handle engaged in cylinder slot) into the gear housing. Pull drum toward the gear end bearing housing to remove play. Hold
drum in position and continue threading the shifter assembly in until the gap between the end of the handle and cylinder is

7/16 +0 -1/16 inch and handle is in the horizontal position (see below). Note: This gap will vary with drum endplay. With the
drum pulled against the motor end housing, the gap should be 3/8 inch.

Lightly tighten jam nut. Rotate drum until handle snaps fully into the engaged position. Pull handle out and rotate 90°. Verify that
drum can be rotated freely (at least one full revolution) with clutch shifter at the DISENGAGED position. Securely tighten jam nut
while holding the handle. Tighten setscrew (item #20) securely. Re-check clutch operation as described on page 5.

AIR CYLINDER SHIFTER ASSEMBLY

Loosen set screw (item #20) to remove shifter assembly (item
#3). To reinstall, place 1 or 2 shims (items #44) over plunger
and thread shifter assembly into gear end housing. Add or
remove shims to orient ports for pneumatic connections. Ports
should point down (below horizontal). Tighten setscrew. Check
for clutch operation as described on page 5.

If the light assembly (item #2) or light switch (item #48)
needs to be replaced, refer to the schematic on page 15 for
electrical connections and disassemble and reassemble as
shown below.

LIGHT SWITCH

LIGHT ASSEMBLY

CYLINDER

JAM NUT

PLUNGER

AIR-CYLINDER

CLUTCH SHIFTER

MANUAL CLUTCH
SHIFTER

MANUAL CLUTCH ADJUSTMENT

HANDLE (HORIZONTAL)