Ramsey Winch H-800 DOW-LOK - Manual (Page 14)

FIGURE 18
Place four springs (item #50) over four roll
pins on retainer plate (item #46). Install
spacer (item #17) and retainer plate and
secure to clutch using four capscrews (item
#24). Tighten capscrews to 9.7 ft-lb. (13
Nm.) each. Firmly seat the retainer ring
(item #48) into drum shaft groove.
Set the shifter assembly so that the screw
heads engage the external groove in the
locking ring (item #8). Push the clutch
housing (item #13) onto the drum shaft and
latch the shifter assembly in the engaged
"IN" position. Insert the two capscrews
(item #29).
FIGURE 19
Attach mounting angles (item #3) to winch
assembly. Use capscrews #30 & #31 and
lockwashers #34. Tighten capscrews to 290
ft-lb. (393 Nm) each. Insert plug (item #42)
into hole in bottom of gear housing.
Remove plugs (item #37 & #41) from
top of housing. Pour 3-3/4 pints of E.P.
140 oil into hole and replace plugs.
Check the action of the clutch by shifting
and freespooling the winch drum several
times.
The shift pattern plate on top of the clutch
housing is adjusted at the factory to pro-
vide reliable shifting of the Dow-lok®
clutch. If the plate should loosen or be
removed, you must readjust the plate.
Shift the handle to disengage the clutch
and hold against the internal stop. With
the latching pin in the “OUT” slots, push the
shift pattern plate toward the cable drum.
Unsnap the plastic lever cover from pattern
plate. Tighten four capscrews which hold the
plate to housing. Snap lever cover back into
place around the pattern plate.
12