Ramsey Winch 800/H-800 DOW-LOK - Manual (Page 17)

15
(18)
Place winch with gear housing cover down on work bench. Drum shaft should be in vertical po-
sition. Set springs (item #72) into pockets of gear housing with drag brakes (item #13) on top
of disc (item #76) and springs. Slide drum assembly (item #14) onto drum shaft as shown.
(19)
Place clutch (item #9) over end of drum
shaft. Align the clutch over the pilot
bushing in drum. Install the eight cap-
screws (item #43) and torque the cap-
screws to 103 ft. lb. (139 Nm.) to securely seat the clutch to the
drum.
Rotate the drum to align the clutch slots with the shaft keyways.
Lightly grease four dowel pins (item #65) and eight balls (item
#33). Use molybdenum disulfide or graphite bearing grease. In-
sert the four dowel pins (item #65) and eight balls (item #33). In
the engaged position the balls are nearly flush with the clutch.
Lightly grease the internal and external groove and bore in locking
ring (item #10) and clutch (item #9).
Slide locking ring onto the clutch. When fully engaged, the locking ring touches the clutch flange and there is .71 to .73
inches between the end of the locking ring and the end of the clutch.
(20)
Place four springs (item #73) over four roll pins on
retainer plate (item #67). Install spacer (item #29)
and retainer plate and secure to clutch using four cap-
screws (item #37). Tighten capscrews to 9.7 ft. lb.
(13 Nm.) each. Firmly seat the retainer ring (item #70)
into drum shaft groove.
Set the shifter assembly so that the screw heads en-
gage the external groove in the locking ring (item #10).
Push the clutch housing (item #19) onto the drum
shaft and latch the shifter assembly in the engaged "IN"
position. Insert the two capscrews (item #46).
43
14
9
10
65
33
65
13
72
76
14
1
1
37
73
70
29
67
19
46
39