Ramsey Winch 800/H-800 DOW-LOK User Manual

Page 15

(12)
Check end bearing bushing (item #36) for signs of wear. If necessary, remove old bushing

and press new bushing into place.

(13)
Check cover bushing (item #5) and o-ring (item #61) for signs of wear. Replace if
necessary by pressing old bushing from gear housing cover (item #12). Press new

bushing into place and insert new o-ring (item #61) into groove inside of bushing.

RE-ASSEMBLY

(14)
Slide spacer (item #74) over long end of shaft and place
against gear hub. Apply grease to end of shaft, opposite
gear. Apply grease to bushing in gear housing (item #20).

Place greased end of shaft through bushing in gear housing
(item #20). Place gasket (item #58) onto gear housing
cover (item #12). Apply grease to gear end of shaft and
cover bushing. Place cover onto shaft and secure to hous-
ing with eight (item #40) capscrews. Tighten capscrews

to 39 ft. lb. (52 Nm.) each.

(15)
Press bearing (item #34) onto worm (item #30).
NOTE: Be sure that thick shoulder of bearings outer
race (side with manufacturer's name and part number) is
out, away from worm threads. Press bearing and worm

into gear housing. Slip gasket (item #56) onto brake
housing (item #18). Use six capscrews (item #49) to
secure brake housing to gear housing. Tighten cap-
screws to 45 ft. lb. (61 Nm.) each.
Place key (item #23) into keyway of worm (item #30).
Refer to page 6 for reassembly and checking of worm
brake.