Ramsey Winch REP 8000 & 9000 - Manual (Page 10)

8
Maintenance
All moving parts in the winch are permanently lubricated with
high temperature lithium grease at the time of assembly.
Under normal conditions factory lubrication will suffice.
Lubricate cable periodically using light penetrating oil. Inspect
for broken strands and replace if necessary with Ramsey part
number listed in Parts List. If the cable becomes worn or
damaged, it must be replaced.
Corrosion on electrical connections will reduce performance
or may cause a short. Clean all connections especially in the
remote control switch and receptacle. In salty environments
use a silicone sealer to protect from corrosion.
To minimize corrosion of the internal motor components that
may occur due to condensation, power the winch in or out
periodically. Energizing the motor will generate heat, which will
help dissipate any moisture buildup in the motor. This should
be performed at periodic intervals (such as with each oil
change to your vehicle). Note: Refer to the Troubleshooting
Guide if the motor has been submerged.
Cable Installation
Unwind the new cable by rolling it out along the ground, to
prevent kinking. Remove old cable and observe the manner in
which it is attached to the cable drum flange.
Before installing the new cable assembly, make sure end of
cable is squarely cut and wrapped with tape to prevent fray-
ing. Form a short 90° bend (approximately ½" long) in the end
of the cable.
Position the cable drum so that the large 13/32" diameter hole
in the motor end drum flange is approximately on the top.
Insert the bent end of cable into the 13/32" hole in the drum
flange and then carefully run the winch in the "reel in" direc-
tion approximately 3/4 revolution until the 1/4" diameter
threaded hole in the drum flange is on top. Secure the cable to
the drum flange using cable anchor and capscrew shown in
the parts drawing. Securely tighten the capscrew, but do not
over-tighten.
Wind 5 wraps of cable onto the drum. Winch on the rest of
the cable by pulling in a light load to keep the tension con-
stant. Allow the cable to swivel by using a length of chain or a
block between the cable hook and the load.
Operating Instructions
The winch clutch allows rapid unspooling of the wire rope for
hooking onto the load or anchor point. The clutch shifter tab is
located on the gear-housing end of the winch and operated as
follows:
1. To disengage the clutch, move the clutch shifter tab to the
"OUT" position. Wire rope may now be free-spooled off the
drum.
2. To engage the clutch, move the clutch shifter tab to the
"IN" position. The winch is now ready for pulling.