Ramsey Winch REP 5000 - Manual (Page 5)

5
Electrical Connections and Operations
For normal self recovery work, your existing electrical
system is adequate. Your battery must be kept in good
condition. A fully charged battery and proper connec-
tions are essential. Run the vehicle engine during
winching operations to keep the battery charged.
The solenoid assembly reverses the direction of cable
drum rotation. Route red and black battery cable up to
the battery.
CAUTION: BE SURE BATTERY CABLES ARE NOT
DRAWN TAUT ACROSS ANY SURFACES WHICH COULD POSSI-
BLY DAMAGE THEM.
Connect red cable to positive (+)
battery terminal and black cable to negative (-) battery
terminal.
The remote control switch is water proof. It has push
button stations on either side. It is designed this way to
prevent quick winch reversals which lead to solenoid fail-
ure. Make sure the motor has stopped fully before
reversing direction of winch. To actuate winch simply
plug remote control switch into receptacle in black sole-
noid cover of winch. Run winch forward and reverse to
check connection and to determine winch operating
directions. Snap appropriate “IN” and “OUT” disc into
proper thumb cavity. The switch is also color coded to
aid you in not having to guess at the direction your
winch will run. DO NOT LEAVE THE SWITCH PLUGGED
IN WHEN WINCH IS NOT IN USE.
Maintenance
All moving parts in the winch are permanently lubricated
with high temperature lithium grease at the time of
assembly. Under normal conditions factory lubrication
will suffice.
Lubricate the cable periodically using light penetrating oil.
Inspect for broken strands and replace if necessary with
Ramsey part number listed in Parts List. If the cable
becomes worn or damaged, it must be replaced.
Corrosion on electrical connections will reduce perform-
ance or may cause a short. Clean all connections
especially in remote control switch and receptacle. In
salty environments use a silicone sealer to protect from
corrosion.
To minimize corrosion of the internal motor components
that may occur due to condensation, power the winch in
or out periodically. Energizing the motor will generate
heat, which will help dissipate any moisture buildup in
the motor. This should be performed at regular intervals
(such as with each oil change on your vehicle). Note:
Refer to Troubleshooting Guide if the motor has been
submerged.
Cable Installation
1. Unwind the new cable by rolling it out along the
ground to prevent kinking. Remove old cable and
observe the manner in which it is attached to the
cable drum flange.
2. Before installing the new cable assembly, make sure
the end of the cable is squarely cut and wrapped
with tape to prevent fraying. Form a short 90° bend
approximately 1/2” long on the end of the cable.
3. Position the cable drum so that the large 13/32”
diameter hole in the motor end side of the drum
flange is approximately on the top.
4. Insert the bent end of the cable into the 13/32” hole
in the drum flange and carefully run the winch in the
“reel in” direction approximately 3/4 revolution until
the 1/4” diameter threaded hole in the drum flange is
at the top.
5. Secure the cable to the drum flange using the cable
anchor and capscrew shown in the parts drawing.
Securely tighten the capscrew, but do not over-tight-
en.
6. Wind 5 wraps of cable onto the drum. Winch on the
rest of the cable by pulling in a light load to keep ten-
sion constant. Allow the cable to swivel by using a
length of chain or a swivel block between the cable
hook and the load.