Lincoln Electric IM10023 MAXsa 10 CONTROLLER - Manual (Page 7)

vi vi TABLE OF CONTENTS
Page
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Installation.......................................................................................................................Section A
Technical Specifications................................................................................................A-1
Safety Precautions ........................................................................................................A-2
Welding Voltage, Mechanical Hazards .........................................................................A-2
Location and Mounting ..................................................................................................A-2
High Frequency Protection............................................................................................A-2
Auxiliary Equipment Input Power Connection ...............................................................A-2
Interfacing to the MAXsa™ 10 CONTROLLER ......................................................A-3 thru A-4
Controlling Non-Lincoln auxillary Equipment...................................................A-5 thru A-6
Shutdown and Stop Inputs ............................................................................................A-7
Connection Diagram.............................................................................................................A-8
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Design Features ...................................................................................................................B-1
Definitions of Welding Modes........................................................................................B-1
Common Welding Abbreviations ...................................................................................B-1
Product Description. ......................................................................................................B-2
Recommended Processes and Equipment ...................................................................B-2
Locating Front Panel Controls and Input, Output Connections .....................................B-3
Case Front Controls and Description
Power-Up Sequence .....................................................................................................B-4
Inch Wire Feed Speed Settings ....................................................................................B-4
Changing Weld Modes ..................................................................................................B-5
Frequency/Balance Control...........................................................................................B-5
Weld Mode Searching ...................................................................................................B-6
Multiple Arc operation ...................................................................................................B-6
Weld Sequence .............................................................................................................B-7
Start Options .............................................................................................................B-7
End Options ..............................................................................................................B-8
Restrike Timer ...........................................................................................................B-8
Setup Menu Features....................................................................................................B-9
Parameter List ..............................................................................................B-10, B-14
Lockout/Security.....................................................................................................B-14
Making a Weld .......................................................................................................B-15
Memory Panel Options...........................................................................................B-16
Saving a Procedure to a Memory Location ............................................................B-17
Limit Setting ...........................................................................................................B-18
________________________________________________________________________________
Accessories .....................................................................................................Section C
General Options / Accessories ..............................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine ..................................................................................................................D-1
Periodic..................................................................................................................D-1
Calibration Specification ........................................................................................D-1
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-7
________________________________________________________________________
Diagrams ..........................................................................................................Section F
Wiring Diagram ......................................................................................................F-1
Dimension Print......................................................................................................F-2
________________________________________________________________________
Parts Lists...............................................................................................................P-616
________________________________________________________________________