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Lincoln Electric IM10085 ACTIV8 User Manual

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TABLE OF CONTENTS

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Installation.......................................................................................................................Section A

Technical Specifications .......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Location ................................................................................................................................A-2
High Frequency Protection ...................................................................................................A-2
Weld Cable Sizes .................................................................................................................A-2
Trigger Connector ................................................................................................................A-3
Shielding Gas Connection ....................................................................................................A-3
Wire Drive Configurations ....................................................................................................A-4
Procedure to Install Drive Rolls and Wire Guides ................................................................A-4
Pressure Arm Adjustment ....................................................................................................A-5
Loading Spools of Wire ........................................................................................................A-5
Gun Connection ...................................................................................................................A-6
Power Source to ACTIV8™ Cable Connection Diagrams ......................................A-7 thru A-9
Procedure to Install Conduit Bushing for the Wire Feeder Unit..........................................A-10

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Operation.........................................................................................................................Section B

Safety Precautions ...............................................................................................................B-1
Graphic Symbols that appear on this Machine or in this Manual .........................................B-1
Production Description .........................................................................................................B-2
Duty Cycle ............................................................................................................................B-2
Recommended Processes ...................................................................................................B-2
Process Limitations ..............................................................................................................B-2
Equipment Limitations ..........................................................................................................B-2
Recommended Power Sources ...........................................................................................B-2
Case Front Controls .............................................................................................................B-3
Internal Controls ...........................................................................................................B-4, B-5
Rear Controls ...................................................................................................................... B-5
Constant Current Operation .................................................................................................B-6
Setting Arc Sensing wire Feed Speed For Constant Current Operation ......................B-6, B-7
Making a Weld......................................................................................................................B-8

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Accessories ....................................................................................................................Section C

Optional Kits and Accessories ...............................................................................C-1 thru C-3

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Maintenance ....................................................................................................................Section D

Safety Precautions ...............................................................................................................D-1
Routine Maintenance ...........................................................................................................D-1
Periodic Maintenance...........................................................................................................D-1
Calibration Specification.......................................................................................................D-2

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Troubleshooting .................................................................................................................Section E

Safety Precautions ...............................................................................................................E-1
How to Use Troubleshooting Guide .....................................................................................E-1
Troubleshooting Guide .................................................................................................E-2, E-3

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Wiring Diagram & Dimension Prints .............................................................................Section F

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Parts Pages ............................................................................................................................P-677

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