Vestil WP - Manual (Page 13)

03/10/03 rev. 3/5/2014 WP manual, operation instructions.doc
13 of 16
Copyright 2010 Vestil Manufacturing Corp.
Emergency stop switch installation
The instructions apply ONLY to gasoline-powered fork trucks. If the truck designated for use
with work platforms is powered either by battery or diesel fuel, contact the truck manufacturer for installation
directions.
1) Mount the fork truck junction box (5) in an
appropriate place on the designated fork lift (for
instance, on the operator roll cage/ overhead guard
as shown in FIG. 8 & 9 above). Fasten junction box
(5) to the lift truck with 4 bolts, 4 flat washers, and 4
lock nuts.
2) Disconnect the wire leading from the ignition coil
(key switch) of the lift truck. Attach the wire to 1 of the
receptacle terminals inside the fork truck junction box
(5).
3) Connect the appropriate wire from the (ignition)
key switch to the other receptacle terminal inside the
junction box (5).
4) Mount the work platform junction box (6) to the
mast guard. Position the junction box as shown in
Fig. 10. Fasten the WPJB to the inside surface of the
mast guard. Proper fastener order is shown in Fig. 11.
Use Instructions
a) To operate the fork truck without platform attached: plug the FTJB jumper cord into the socket in the FTJB (connect
the fork truck junction box to itself).
b) Work platform attached: unplug the jumper cord from the FTJB socket; then plug the male plug of the coil cord into
the socket of the FTJB. Pull the E-stop button out.
Item
No .
Description Quantity
1 ¼ in. - 20 x 1in. 8
2 ¼ in. - 20 lock nut 8
3 ¼ in. flat washer 8
4 ¼ in. fender washer 4
5 Fork truck junction box (FTJB) 1
6 Work platform junction box
(WPJB) 1
Jumper plug
6
Coil
cord
Jumper cord
Coil
cord
E-stop
button
Pigtail
cord
Jumper
cord
#6 Work
platform junction
box (WPJB)
E-stop button
Fork
truck
battery
Ignition coil terminal & key switch
of lift truck. Disconnect from
battery and connect to FTJB
#5 Fork truck junction box (FTJB)
Connect
to key
switch
Connect to positive side of
ignition coil
Mount WPJB
here
1
Mast
Guard
4
3
2
Inner surface (of
mast guard) Outside
surface
FIG. 10: Mounting WPJB
FIG. 9: Electrical system
diagram
FIG. 8: FTJB and
WPJB mounting
diagram
Mast guard
Mounting
plate with
bolt holes
WPJB mounting
plate
FIG. 11: Fastener order
Mounting
plate with
bolt holes
5