Pump disassembly, 1 general comments, 2 battery removal procedure – SPP Pumps Auto Prime Q Series - Workshop Manual User Manual
Page 8: 3 preparation for pump removal, 4 disconnection of controls wiring
Manual No/Rev
W72-021E / 8
Workshop Manual for
AUTOPRIME Q Range Pump Units
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 8 of 36
6. PUMP DISASSEMBLY
6.1 General Comments
Maintenance and repair that is outside the
scope of the operators handbook must be
done in a suitable location equipped with
lifting equipment with a capacity of at least
1500 kg.
A clean and sound floor with work stands or
benches will provide for ease of access and
a safe working environment.
To avoid the possibility of maintenance
personnel inhaling dangerous fumes or
vapours.
It
is
recommended
that
maintenance work be carried out away from
the pump location by removal of the pump
unit to a suitable maintenance area.
Disconnect the negative battery lead before
maintenance work is done. Electrical
checks and repair may require the battery
to be connected, refer to section 10 for
testing instructions.
On trailer units ensure that the rear prop
stand is lowered and the jockey wheel is
wound down to apply load to the rear prop
stand before removing any heavy pump
components. If the pump is removed from
the engine without removal of the engine,
support the chassis with wooden blocks or
adjustable stands to prevent toppling.
6.2 Battery Removal Procedure
1.
Disconnect the negative battery lead then
the positive battery lead from the battery.
2.
Remove the retaining nuts (4) and strap (1)
and lift out the battery.
3.
If required, remove the retaining bolts (2)
and lift the battery tray assembly out from
the chassis.
6.2.1 Battery Parts List
ITEM
DESCRIPTION
PART No
QTY
1
Battery Support Assy.
21730
1
2
Bolt M12 X 30Flange Self Lock
18171
2
3
Nut M12 Self Locking Flanged
18175
1
4
Nut M8 Hex.
SY9509652
2
5
Battery (Specification as advised by SPP Pumps)
1
6
Battery Lead Negative
18200
1
7
Battery Lead Positive
18199
1
6.2.2 Battery Parts Diagram
6.3 Preparation for Pump Removal
1.
Drain the pump volute and flush out any
hazardous liquid from the pump casing and
priming tank.
2.
Disconnect the flexible drain hoses from the
stop valve on the pump casing and from the
stop valve on the coalescer.
3.
If the engine is to be overhauled, drain the
sump at this stage and disconnect the
engine sump drain hose from the stop valve
on the engine.
4.
Disconnect the wiring loom from the engine.
Refer to the wiring diagrams in section8.
5.
Disconnect the probe, solenoid and clutch
cables (where fitted) from the priming
control box.
6.4 Disconnection of Controls Wiring
Note: The single probe priming control system
may be fitted in place of the twin probe
system if required.
SPP recommends upgrading to the single
probe system in place of repairs to the twin
probe system.