SPP Pumps Auto Prime Q Series - Workshop Manual - Manual (Page 34)

Manual No/Rev
W72-021E / 8
Workshop Manual for
AUTOPRIME Q Range Pump Units
Our policy is one of continuous improvement and we reserve the right to alter specifications at any time
Page 34 of 36
AUTOPRIME Pump 'Q' Range
BUILD, TEST & PDI CHECK SHEET
Part 1 Identification
Pump Type: Engine S/No: Engine Type:
Vac. Pump No. Solenoid Valve ID No: Control Box ID No:
Test Date: Test Engineer: Hours Run:
PDI Date: Inspector: Set Serial No.
VIN:
Part 2 Test (tick when complete)
Check engine oil and check for leaks
Use 15w40 oil
Fill coolant system and check for leaks 50/50 antifreeze mixture
Fill Coalescer sump with oil and check for leaks 10w30 oil
Fill seal oil bottle and check for leaks
HD10 oil
Check volute drain valve and non return valve are fully closed
Fill fuel tank with diesel until gauge starts to register (about 1/8th tank)
Start pump
Disengage No.28 wire at vacuum pump
Set engine speed to 2200rpm
Reconnect No.28 wire allowing vacuum pump to engage
Connect Bauer couplings with suction valve fully closed
Perform dry vacuum test. Obtain full vacuum (-9m +/-0.5m). Turn unit off and check for air leaks at pump. Gauge should not drop.
Open volute drain valve and allow vacuum to decay. Close drain valve.
Open suction and discharge valves. Start unit and allow to prime. (Control box LEDs should indicate status if fitted)
Check Speed with Vacuum pump engaged and both valves fully open. (Should be 1950 rpm or more)
Clutch timer should disengage vacuum pump after about 1.5 minutes
Close discharge valve fully check maximum head (see chart or test curve)
Open discharge valve and allow constant re-prime by opening suction bled valve
Check for excessive exhaust vibration (adjust speed +/- 50 rpm to eliminate)
Finish test and drain volute
Part 3 PDI Check (tick when complete)
Tyre Pressure (RT = 55psi +/- 3psi) All drain valves (volute, NRV, Coalescer, engine) closed
Brake operation (smooth; dose not hit Bauer) All doors fit and lock, cleanliness, foam fixing
Rear prop operation Paint finish
Battery mounting and cable connections Safety notices and labels
Battery fluid levels Nameplates
Electrical test Manual and lighting cable included
Fuel filler and gauge Check unit against GA drawings DN21869,70 or 71
Vacuum pump belt tension GA drawing issue No.
Engine oil level and leaks and filters VIN Plate attached and stamped
Seal oil level and leaks Do the trailer lights work if fitted
Air filter pipes Is the VIN No. engraved on the canopy
Exhaust mountings, stressed brackets and leaks Are the pod mounting bolts fitted with sealant
Coalescer oil level, leaks and filters Priming filter
Engine coolant level and leaks
Part 4 Comments
Notes Form to remain with unit until despatch
Form to be retained after despatch