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Design procedure – Rainbow Electronics MAX17127 User Manual

Page 16

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16 _____________________________________________________________________________________

MAX17127

Six-String WLED Driver with Integrated

Step-Up Converter

Full-Scale and Low-Level LED Current

The full-scale LED current is set by:

LED_MAX

ISET

20mA 180k

I

R

×

=

The acceptable resistance range for ISET is 120kI <
R

ISET

< 360kI, which corresponds to full-scale LED

current of 30mA > I

LED_MAX

> 10mA.

Thermal Shutdown

The MAX17127 includes a thermal-protection circuit.
When the local IC temperature exceeds +150NC (typ),
the controller and current sources shut down. When
the thermal shutdown happens, the FPO output pin is
asserted low. The controller and current sources do not
restart until the next enable signal is sent or input supply
is recycled.

Design Procedure

All MAX17127 designs should be prototyped and tested
prior to production.
External component value choice is primarily dictated
by the output voltage and the maximum load current, as
well as maximum and minimum input voltages. Begin by
selecting an inductor value. Once the inductor is known,
choose the diode and capacitors.

Step-Up Converter Current Calculation

To ensure the stable operation, the MAX17127 includes
slope compensation, which sets the minimum inductor
value. In continuous conduction mode (CCM), the minimum
inductor value is calculated with the following equation:

(

)

OUT(MAX)

DIODE

IN(MIN)

S

CCM(MIN)

SW(MIN)

V

V

2 V

R

L

2 SF f

+

− Ч

Ч

=

Ч

Ч

where:

IN

IN

IN

SF 72mV, when V

12.5V

72mV

SF

, when V

12.5V

V

12.5V

1

10.6V

=

<



=

>

+



SF is a scale factor from the slope compensation
depending on input voltage (this allows a higher current
capability), the L

CCM(MIN)

is the minimum inductor value

for stable operation in CCM, and R

S

= 15mI (typ) is

the equivalent sensing scale factor from the controller’s
internal current-sense circuit.

The controller can also operate in discontinuous con-
duction mode (DCM). In this mode, the inductor value
can be lower, but the peak inductor current is higher
than in CCM. In DCM, the maximum inductor value is
calculated with the following equation:

IN(MIN)

DCM(MAX)

OUT(MAX)

DIODE

2

IN(MIN)

SW(MAX)

OUT(MAX)

OUT(MAX)

V

L

1

V

V

V

2 f

V

I

= −

+

× η

Ч

Ч

Ч

Ч

where the L

DCM(MAX)

is the maximum inductor value for

DCM, E is the nominal regulator efficiency (85%), and
I

OUT(MAX)

is the maximum output current.

The output current capability of the step-up regulator
is a function of current limit, input voltage, operating
frequency, and inductor value. Because the slope com-
pensation is used to stabilize the feedback loop, the
inductor current limit depends on the duty cycle, and is
determined with the following equation:

LIM

S

LIM

S

SF

I

0.97, when D 30%

R

SF

I

(1.27-D), when D 30%

R

=

×

<



=

×

>



where SF is the scale factor from the slope compensa-
tion, 2.5A is the current limit specified at 75% duty cycle,
and D is the duty cycle.
The output current capability depends on the current-
limit value and operating mode. The maximum output
current in CCM is governed by the following equation:

IN

IN

OUT_CCM(MAX)

LIM

SW

OUT

0.5 D V

V

I

I

f

L

V

Ч Ч

=

Ч

Ч η

×

where I

LIM

is the current limit calculated above, E is the

nominal regulator efficiency (85%), and D is the duty
cycle. The corresponding duty cycle for this current is:

OUT

IN

DIODE

OUT

LIM

ON

DIODE

V

V

V

D

V

I

R

V

+

=

×

+

where V

DIODE

is the forward voltage of the rectifier

diode and R

ON

is the internal MOSFET’s on-resistance

(0.2I typ).