Daystar KG04501BK - Manual (Page 5)

8
Bed Support Pads ( H3T ONLY)
There are four Bed Support Tabs supplied in the kit, you will need to install these
when you are installing your body lift spacers for the bed. The location of where
these will go is just behind the front bed spacers, and just in front of the read bed
spacers. You will want to remove the factory clear isolators and replace with sup-
plied bed support spacers
When you have installed all of your 1” body spacers you will want to go around and
snug up all of the bolts in a criss cross pattern, but do not tighten.
Now is the time where you will want to adjust your bed and body back to the meas-
urements you took in the beginning. You may want to use a pry to gently pry the
body back into place. NOTICE: Do not pry on outer body.
Apply padding
prior to any prying of undercarriage to protect painted surfaces.
Once your body and bed have been re-adjusted you will want to torque all the bolts to
75ftlbs in the same criss cross pattern.
After you have torque
Loosen then
Install spacer
Measure and
adjust
Remove clear
isolators &
install new bed
spacer
FOR PICKUP
BED ON H3T
5
Installation Instructions
Hummer H3T Body Lift
Fan Shroud
The Factory Fan Shroud is a two piece design you will need to remove the lower
half of the fan shroud so that it can be trimmed.
1. locate the two center push tabs on the sides of the shroud (upper fan shroud),
depress these to loosen the lower portion of the shroud from the Top Portion
2. On the bottom of the fan shroud remove the push in style radiator hose supports,
(careful not to damage as you will re-use them) Pull the radiator hose back.
3. Depress the two tabs at the bottom of the fan shroud; with the shroud loose at the
top and bottom pull the shroud down. The Fan Shroud at this time should be free
and able to move.
4. Turning the Fan shroud up in a Counter clockwise position and pulling down on
the shroud will allow for removal.
Trimming the Fan Shroud
5. With the fan shroud out and on a flat surface (lip facing up) you will want to
make a line from the Top Part of the lip, on the Outside portion of the shroud.
The line is to be a 1/4 inch out from the top lip.
6. The 1/4” line is to go all the way around the shroud; this is your cut line.
7. Trim the Shroud
8. A 3/8” hole will need to be drilled a half inch up from the bottom center of the
fan shroud.
9. After you make the cut you will want to debur all edges
10.When cutting and deburing are finished, reverse the step of removal to reinstall
the shroud.
11.When the Fan Shroud is re-installed place supplied push on hose support into
the new hole that was drilled. This is an additional support for the radiator hose.
tab
Hose
support
Lower tabs