Daystar KJ04503BK - Manual

KJ04503 76-79 CJ-5, CJ-7 1” Body Lift Installation Instructions
Before beginning read all instructions and check Bill of Materials
*Location 2 and 6 may use 7/16-14 x 3.5” bolts. Check the stock
body bolts too determine which replacement bolts are to be used for
your application.
1. PLASTIC RADIATOR FAN SHROUD: Only raise body high enough to remove and replace body mounts. Always
watch the fan shroud for sufficient clearance when raising the body.
2. Loosen body mount bolts on one side of vehicle and remove bolts from opposite side for positions 1,5 and 6 (ref.
Fig.1) and positions 2, 3 and 4. Use a long extension to remove mounts next to gas tank. Place 2x4 between jack
and body to spread out load and jack up body on the side you have removed the bolts from just far enough to
remove mounts. The bolts on the opposite side will help ensure that the body does not shift. CAUTION: Open
Hood while jacking up the body to make sure that the fan doesn’t hit the shroud. Also, watch that hoses and wires
are not stretched. When lifting the side of the vehicle that the fuel filler is on keep a close eye not to stretch, tear
or pull too far on the hose connection.
3. Remove factory mounts one at a time and insert the corresponding steel sleeves into the new body mounts.
4. Jack up the body using a 2x4 under one side of the body for support just high enough to insert new body lift
spacers. If the steel collar on new mounts will not insert in frame holes, you may have to file out frame mount hole
slightly to install spacer. Repeat on opposite side.
5. Now remove bolts from other side of vehicle and repeat instructions 2 through 4.
6. Once all new mounts are in place, you may re-torque all bolts to factory specs. Do not over tighten bolts.
7. Before starting engine, check fan for clearance of all lines and wires to make sure they are free and clear.
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Tech Support Contact Info
[email protected]
Phone: 623.907.0081
Fax: 623.907.0088
841 South 71 st Avenue
Phoenix, AZ 85043 Bill Of Material
M02903 Bushing 2
M02285 Bushing 1
M02287 Bushing 8
M02286 Bushing 2
M02904 Bushing 8
M02905 Bushing 1
S10104 Washer 3/8 20
S10349 Bolt 3/8-16x3.5” Hex 10
S10350 Bolt 7/16-14x3.5” Hex 5
S10528 Steel Sleeve 8
S10012 Steel Sleeve 3
S10351* Bolt 3/8-16x4” Hex 4
S10385 Washer 7/16 8
Instruction Sheet P10421-04
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2000 Daystar Products International Inc.
BODY
M02905
STEEL SLEEVE
S10012
FRAME
M02285
WASHER
BOLT
POSITION 1
BODY
WASHER
M02903
STEEL SLEEVE
S10012
FRAME
M02286
WASHER
BOLT
POSITION 2 POSITION 3,4,5 & 6
BODY
WASHER
M02904
STEEL SLEEVE
S10528
FRAME
M02287
WASHER
BOLT