Rough Country 609S - Manual (Page 9)

14. Insert the supplied sleeve, inside the factory track bar mount. Insert the supplied 14mm” x 80mm” bolt through the
bracket, factory mount, and sleeve secure using the washer and nut. Do fully tighten. See Photo 6.
15. Tighten all track rod bracket hardware.
16. Install the factory track bar with the supplied 14mm x 75mm bolt washer & flange nut (upper hole) with the head of
the bolt on the front by the coil spring. See Photo 7. The passenger side mount on the track bar will be installed in a
later step.
17. Locate the 4 sway bar link sleeves. Insert the sleeves into the sway bar link bushings. Using the supplied .500-16 x
2.75” bolts, washers and nuts from 1681bag, install the sway bar links to the sway bar, and axle mount., and tighten
using a 13/16” socket and 7/8” wrench. See Photo 8. Make sure the bolts are installed with the head of the bolt
toward the tire as shown.
18. Install the bump stop spacers as shown on axle and secure with the supplied 3/8” x 3/4’ bolts, washers and nuts.
See Photo 9.
19. Install the supplied bushings and sleeves to part # 658687 rear shocks. Install the using the factory hardware, using
a 18mm socket for the top, and a 18mm socket for the bottom. See Photo 10.
20. Attach the brake line bracket to the location on the frame where the factory bracket was attached. Tighten using a
10mm wrench and stock hardware. Secure the factory bracket to the bottom hole of the relocation bracket using a
7/16 wrench and the supplied .250-20 x 1” bolts, washers, and nuts. See Photo 11.
PHOTO 10
PHOTO 9
INSTALL REAR BUMPSTOP ON AXLE
INSTALL SHOCK ABSORBER
Install washers on
head of bolt
PHOTO 8
PHOTO 11
INSTALL BRAKE LINE BRACKET
PHOTO 6 PHOTO 7
Bolt shown pointed toward rear of vehicle