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Rough Country 675-76-81.20 User Manual

Page 3

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1. Jack up the rear of the vehicle and support the vehicle with jack stands, so that the rear wheels are off the ground

2. Remove the rear tires/wheels.
3. Remove

rear

shocks

4. Remove rear u-bolts and nuts

5. Raise axle housing with floor jack until axle is free from spring. Support axle with floor jack

6. Remove spring-eye bolts (Retain stock bolts for reuse) from the rear springs, and remove springs

7. Locate supplied bushings and sleeves. Grease bushings and install in #8020.
8. Install new springs, part # 8020 for the rear using factory hardware.
9. Lower axle housing until center pin is located in spring pad

10. Repeat for opposite side

.

11. Install new u-bolts and hardware. Tighten u-bolts, alternating from bolt to bolt. Torque ½” u-bolts to 60 ft./lbs. and

9/16” u-bolts to 87 ft. /lbs

12. Lower the vehicle to the ground

13. Install the new shock absorbers

.

Post Installation

1. Check all fasteners for proper torque. Check to ensure there is adequate clearance between all rotating, mobile,

fixed and heated members. Check steering for interference and proper working order. Test brake system.

2. Perform steering sweep. The distance between the tire sidewall and the brake hose must be checked closely. Cycle

the steering from full turn to full turn to check for clearance. Failure to perform inspections may result in component
failure.

3. Re torque all fasteners after 500 miles. Visually inspect components and re torque fasteners during routine vehicle

service.

4. Readjust headlights to proper settings.

Rear Installation