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Rough Country RC608 User Manual

Page 3

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INSTALLATION INSTRUCTIONS

1. Disconnect the negative battery cable using 1/2” wrench.
2. Remove the plastic jeep cover from front of vehicle using a 3/8” wrench and the metal plate that secure the brake

line.

3. Disconnect air intake from air filter housing and from throttle body. Depending on year remove coolant reservoir and

power steering reservoir from fan shroud.

4. Remove the 4 bolts from radiator shroud using a 13mm socket. See Photo 1.
5. Loosen all eleven body mount bolts using 5/8” socket. There is one in center of grill, three under each door, two

above rear axle and two at each rear corner. See Photo 2.

6. Only remove bolts on one side at a time. Front center bolt must be remove for both sides. See Photo 3.
7. Using floor jack or jack stand and a wood block raise body from frame only enough to safely install the body puck.

Take Caution not to over extend wires, brake lines, cables and steering shaft.

8. The 1 1/4” tall x 3” diameter body pucks install on the three body mounts under doors. See Photo 4. Secure using

the supplied 1/2” x 4 1/2” bolts.

9. The smaller 1 1/4” tall x 2” diameter pucks will install the

remaining five body mounts. Use the supplied 7/16” x 4”
bolts. See Photo 5.

Photo 1

Photo 2

Photo 3

Photo 4

Photo 5

REMOVE THE SHROUD HARWARE

LOOSEN ALL BODY MOUNTS

REMOVE FRONT CENTER SUPPORT BOLT

INSTALL THE 3” DIAMETER BODY PUCKS

INSTALL THE 2” DIAMETER BODY PUCKS