Rough Country 480.20 - Manual (Page 3)

INSTRUCTION SHEET
Technical Assistance - (731) 285-9000 Page 3
POST INSTALLATION INSTUCTIONS
1. Check all fasteners for proper torque. Check to insure there is adequate clearance between all rotating, mobile, fixed, and
heated members. Check steering gear for interference and proper working order. Test brake system.
2. Perform steering sweep. Check to insure brake hoses have sufficient slack and will not contact rotating, mobile, or fixed
members, adjust lines/brackets to eliminate interference and maintain proper working order. Failure to perform inspections
may result in component failure.
3. Bump stops and extensions must be in place on all vehicles! Note: allowing suspension to over extend by neglecting to
install or maintain stops and extensions may cause serious damage to OE and related components.
4. Re torque all fasteners after 500 miles. Visually inspect components and re torque fasteners during routine vehicle service.
MAINTANCE INFORMATION
It is the ultimate buyer’s responsibility to have all bolts/nuts checked for tightness after first 100 miles and then every 1000
miles. A qualified professional mechanic must inspect wheel alignment, steering system, suspension system, and driveline
systems at least every 3000 miles.
Bill of Material
9261 7543 6601 6546
2- coil springs 8 - 7/16”x1 ¼” –20 bolts 1-Power steering pitman arm 2- 3” Blocks
1- 7/16”x3 ½”- 20 bolt 1- Instruction sheet 4- ½”x 2 ¾” x 12 ½” u-bolts
2- 9/16”x 3”-18 bolt 8- ½” washers
9- 7/16” –20 nuts 8- ½” nuts
11- 7/16” Flat washer
14- ½” Flat washer
1- 9/16” Flat Washer
3- 9/16” –18 nuts
14- ½” x 1.5” –20 bolts
1- 9/16” x 3 ½” –18 bolt
14- ½” –20 nuts
2 -Sleeves
1- Pass side radius arm drop
bracket
1- Driver side radius arm
drop bracket
1- Pass side axle drop bracket
1- Driv side axle drop bracket
1- Instruction sheet
1- Warning to driver sticker