Power-Sonic DCG12-100 - Manual (Page 2)

Charging
Cycle Applications: Limit initial current to 30A. Charge until battery voltage (under
charge) reaches 13.90 to 14.20 volts at 68°F (20°C). Hold at 13.90 to 14.20
volts until current drops to under 1000mA. Battery is fully charged under these
conditions, and charger should be disconnected or switched to “float” voltage.
“Float” or “Stand-By” Service: Hold battery across constant voltage source of 13.50
to 13.80 volts continuously. When held at this voltage, the battery will seek its own
current level and maintain itself in a fully charged condition.
Note : Due to the self-discharge characteristics, it is imperative that they be charged
within 6 months of storage, otherwise permanent loss of capacity might occur as a
result of sulfation.
Chargers
Power-Sonic offers a wide range of chargers suitable for batteries up to 100AH.
Please refer to the Charger Selection Guide in our specification sheets for “C-Series
Switch Mode Chargers” and “Transformer Type A and F Series”. Please contact our
Technical department for advice if you have difficulty in locating suitable models.
®
Further Information
Please refer to our website www.power-sonic.com for a complete range of useful
downloads, such as product catalogs, material safety data sheets (MSDS), ISO
certification, etc..
DCG12-10012Volt100AH
@20-hr.rate
,93AH @10-hr.rate
0 5 10 15 20 25
20
40
60
80
100
120
Residual Average Capacity in % of C
20
Storage Time (months)
Available Capacity (%)
40°C 30°C
20°C
10°C
30
40
60
80
20
10
50
70
90
100
25 30
30
40
60
80
110
50
70
90
100
-20 -15 0 15 20 -10 -5 5 10
Battery Temperature (°C)
Available Capacity (%)
Number of Cycles
Extracted Capacity (%)
400 800 1200 1600 2000 2400 2800 3200 3600 4000
Acc. to IEC 896-2 (25°C/77°F)
0.25C
0.15C
0.10C
1C
0.05C
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20
H MIN
C=C 20
Discharge Time
Terminal V
oltage (V)
Temperature (25°C)
6.5
6.0
5.5
5.0
4.5
4.0
13.0
12.0
11.0
10.0
9.0
8.0
6V
BATTERY
(V)
12V
BATTERY
(V)
5 10
20
40
60
100 200
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2
Charging Time (Hours)
Temperature (25°C)
Charged Volume
Charge Voltage
(Constant 2.25 V/cell)
C=C
20
After 50% Discharge
After 100% Discharge
Charging Current
(0.1CA-2.25V/cell)
120
100
80
60
40
20
0
0.1C
0.08C
0.06C
0.04C
0.02C
2.4
2.3
2.2
2.1
2.0
0C
CHARGE
VOLUME
CHARGE
CURRENT
CHARGE
VOLTAGE
(%) (A) (V/cell)
0 5 10 15 20 25
20
40
60
80
100
120
Residual Average Capacity in % of C
20
Storage Time (months)
Available Capacity (%)
40°C 30°C
20°C
10°C
30
40
60
80
20
10
50
70
90
100
25 30
30
40
60
80
110
50
70
90
100
-20 -15 0 15 20 -10 -5 5 10
Battery Temperature (°C)
Available Capacity (%)
Number of Cycles
Extracted Capacity (%)
400 800 1200 1600 2000 2400 2800 3200 3600 4000
Acc. to IEC 896-2 (25°C/77°F)
0.25C
0.15C
0.10C
1C
0.05C
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20
H MIN
C=C 20
Discharge Time
Terminal V
oltage (V)
Temperature (25°C)
6.5
6.0
5.5
5.0
4.5
4.0
13.0
12.0
11.0
10.0
9.0
8.0
6V
BATTERY
(V)
12V
BATTERY
(V)
5 10
20
40
60
100 200
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2
Charging Time (Hours)
Temperature (25°C)
Charged Volume
Charge Voltage
(Constant 2.25 V/cell)
C=C
20
After 50% Discharge
After 100% Discharge
Charging Current
(0.1CA-2.25V/cell)
120
100
80
60
40
20
0
0.1C
0.08C
0.06C
0.04C
0.02C
2.4
2.3
2.2
2.1
2.0
0C
CHARGE
VOLUME
CHARGE
CURRENT
CHARGE
VOLTAGE
(%) (A) (V/cell)
0 5 10 15 20 25
20
40
60
80
100
120
Residual Average Capacity in % of C
20
Storage Time (months)
Available Capacity (%)
40°C 30°C
20°C
10°C
30
40
60
80
20
10
50
70
90
100
25 30
30
40
60
80
110
50
70
90
100
-20 -15 0 15 20 -10 -5 5 10
Battery Temperature (°C)
Available Capacity (%)
Number of Cycles
Extracted Capacity (%)
400 800 1200 1600 2000 2400 2800 3200 3600 4000
Acc. to IEC 896-2 (25°C/77°F)
0.25C
0.15C
0.10C
1C
0.05C
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20
H MIN
C=C
20
Discharge Time
Terminal V
oltage (V)
Temperature (25°C)
6.5
6.0
5.5
5.0
4.5
4.0
13.0
12.0
11.0
10.0
9.0
8.0
6V
BATTERY
(V)
12V
BATTERY
(V)
5 10
20
40
60
100 200
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2
Charging Time (Hours)
Temperature (25°C)
Charged Volume
Charge Voltage
(Constant 2.25 V/cell)
C=C 20
After 50% Discharge
After 100% Discharge
Charging Current
(0.1CA-2.25V/cell)
120
100
80
60
40
20
0
0.1C
0.08C
0.06C
0.04C
0.02C
2.4
2.3
2.2
2.1
2.0
0C
CHARGE
VOLUME
CHARGE
CURRENT
CHARGE
VOLTAGE
(%) (A) (V/cell)
Discharge Characteristics
Cycle Life in Relation to Depth of Discharge Temperature Effects in Relation to Battery Capacity
Float Charging Characteristics
General Relation of Capacity vs. Storage Time
0 5 10 15 20 25
20
40
60
80
100
120
Residual Average Capacity in % of C
20
Storage Time (months)
Available Capacity (%)
40°C 30°C
20°C
10°C
30
40
60
80
20
10
50
70
90
100
25 30
30
40
60
80
110
50
70
90
100
-20 -15 0 15 20 -10 -5 5 10
Battery Temperature (°C)
Available Capacity (%)
Number of Cycles
Extracted Capacity (%)
400 800 1200 1600 2000 2400 2800 3200 3600 4000
Acc. to IEC 896-2 (25°C/77°F)
0.25C
0.15C
0.10C
1C
0.05C
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20
H MIN
C=C 20
Discharge Time
Terminal V
oltage (V)
Temperature (25°C)
6.5
6.0
5.5
5.0
4.5
4.0
13.0
12.0
11.0
10.0
9.0
8.0
6V
BATTERY
(V)
12V
BATTERY
(V)
5 10
20
40
60
100 200
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2
Charging Time (Hours)
Temperature (25°C)
Charged Volume
Charge Voltage
(Constant 2.25 V/cell)
C=C 20
After 50% Discharge
After 100% Discharge
Charging Current
(0.1CA-2.25V/cell)
120
100
80
60
40
20
0
0.1C
0.08C
0.06C
0.04C
0.02C
2.4
2.3
2.2
2.1
2.0
0C
CHARGE
VOLUME
CHARGE
CURRENT
CHARGE
VOLTAGE
(%) (A) (V/cell)
0 5 10 15 20 25
20
40
60
80
100
120
Residual Average Capacity in % of C
20
Storage Time (months)
Available Capacity (%)
40°C 30°C
20°C
10°C
30
40
60
80
20
10
50
70
90
100
25 30
30
40
60
80
110
50
70
90
100
-20 -15 0 15 20 -10 -5 5 10
Battery Temperature (°C)
Available Capacity (%)
Number of Cycles
Extracted Capacity (%)
400 800 1200 1600 2000 2400 2800 3200 3600 4000
Acc. to IEC 896-2 (25°C/77°F)
0.25C
0.15C
0.10C
1C
0.05C
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20
H MIN
C=C
20
Discharge Time
Terminal V
oltage (V)
Temperature (25°C)
6.5
6.0
5.5
5.0
4.5
4.0
13.0
12.0
11.0
10.0
9.0
8.0
6V
BATTERY
(V)
12V
BATTERY
(V)
5 10
20
40
60
100 200
0 4 8 1 2 1 6 2 0 2 4 2 8 3 2
Charging Time (Hours)
Temperature (25°C)
Charged Volume
Charge Voltage
(Constant 2.25 V/cell)
C=C 20
After 50% Discharge
After 100% Discharge
Charging Current
(0.1CA-2.25V/cell)
120
100
80
60
40
20
0
0.1C
0.08C
0.06C
0.04C
0.02C
2.4
2.3
2.2
2.1
2.0
0C
CHARGE
VOLUME
CHARGE
CURRENT
CHARGE
VOLTAGE
(%) (A) (V/cell)
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1112 1M
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